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Club Weider WESY49201, User Manual

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QUESTIONS?

As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or find that there
are missing or damaged parts,
we will guarantee you complete
satisfaction through direct assis-
tance from our factory. 

TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.  

CUSTOMER HOT LINE:  

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WESY49201
Serial No. 

Write the serial number in the space
above for reference.

CAUTION

Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.

USER'S MANUAL

Serial Number Decal (Under Seat)

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
WEIGHT RESISTANCE CHART  . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS  . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY  . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/ 
EXPLODED DRAWING are attached in the center of this manual. 

All manuals and user guides at all-guides.com

all-guides.com

Summary of Contents for WESY49201

Page 1: ...6 p m MST Model No WESY49201 Serial No Write the serial number in the space above for reference CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this man...

Page 2: ...d The weights will fall with great force 14 Keep your hands away from the assist upright when the assist arm is being used Your hand could become pinched between the assist upright and the assist arm...

Page 3: ...ovascular sys tem the CLUB WEIDER 16 6ST will help you to achieve the specific results you want For your benefit read this manual carefully before using the weight system If you have additional questi...

Page 4: ...assembly 2 arm assembly 3 cable assembly and 4 seat and backrest assembly The hard ware for each stage is packaged separately Wait until you begin each assembly stage to open the parts bag labeled for...

Page 5: ...r Cap 27 into the Leg Press Upright 56 Press a 2 Square Inner Cap into the Assist Upright 74 Attach the Rubber Bumper 91 to the Leg Press Upright 56 with the 8 x 1 2 Self tap ping Screw 87 3 Slide the...

Page 6: ...Rear Seat Frame 100 to the Leg Press Upright 56 with two 5 16 x 2 3 4 Bolts 11 two 5 16 Washers 8 and two 5 16 Nylon Locknuts 3 Attach the Handle 82 to the Rear Seat Frame 100 with two 5 16 x 2 1 2 C...

Page 7: ...at the top as shown 8 Press a Weight Tube Bumper 64 into the end of the Long Weight Tube 63 Insert the Weight Tube into the rear stack of Weights 25 Be sure that the pin on the Weight Tube is sitting...

Page 8: ...o pivot freely Align the welded tubes on the Leg Press Plate 95 with a set of holes in the Leg Press Arm 96 Attach the Leg Press Plate to the Leg Press Arm with the Press Pin 97 11 Press a 1 x 7 8 Pla...

Page 9: ...ner 14 Lubricate both axles on the Top Frame 55 Slide the Right Arm 48 onto the right axle Note Be careful not to confuse the Right Arm with the Left Arm 47 refer to step 13 to identify the Right Arm...

Page 10: ...t 67 and a 3 8 Nylon Locknut 21 16 Press two 1 x 2 Inner Caps 107 into the Assist Arm 105 Attach the Assist Arm 105 to the Leg Press Upright 56 with a 3 8 x 6 Bolt 106 two 3 8 Washers 9 and a 3 8 Nylo...

Page 11: ...steps 19 through 39 refer to the CABLE DIAGRAMS on pages 26 27 of this manual to verify proper cable routing Before beginning this section fully unwind the four Cables Identify the four Cables by comp...

Page 12: ...that the Cable is in the groove of the Pulley and that the Long Cable Trap 31 is turned to hold the Cable in place Tighten the 3 8 x 2 1 2 Bolt 86 and the 3 8 Nylon Locknut not shown 23 Attach the Pu...

Page 13: ...f the Pulley and that the Cable and Pulley move smoothly 26 Note This assembly step shows how to complete the assembly of several pre attached parts The 5 8 x 9 16 Spacer 7 has been pre attached on th...

Page 14: ...oute the Low Cable 23 around the 3 1 2 Pulley 15 attached to the upper hole in the Press Frame 17 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed aroun...

Page 15: ...turns as shown in the inset drawing Attach the Small U Bracket 71 to the Short Weight Tube 108 with a 5 16 x 1 3 4 Bolt 24 and a 5 16 Nylon Locknut 3 33 Locate the Military Press Cable 72 Attach the M...

Page 16: ...he Pulley and a Long Cable Trap 31 to the Assist Upright 74 with a 3 8 x 4 1 2 Bolt 112 a 3 8 Washer 9 and a 3 8 Nylon Locknut 21 Be sure that the Long Cable Trap is turned to hold the Cable in place...

Page 17: ...the upper hole in a Long U Bracket 57 with a 3 8 x 2 Bolt 12 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap is inside the Long U Bracket Note This may come pre assembled Route the Military Pr...

Page 18: ...ess Bracket 94 to the Leg Press Arm 96 with a 5 16 x 3 Bolt 111 and a 5 16 Nylon Locknut 3 Wrap the Leg Press Cable 99 around a 3 1 2 Pulley 15 Attach the Pulley to the Press Bracket 94 with the 3 8 x...

Page 19: ...e top of the Rear Backrest 85 to the Leg Press Upright with a 1 4 x 2 1 2 Screw 43 and another 1 4 Washer 41 Attach one end of a Seat 13 to the Rear Seat Frame 100 with two 1 4 x 3 4 Screws 18 Attach...

Page 20: ...to the Front Seat Frame 36 with a 1 4 Washer 10 and a 1 4 x 2 Machine Screw 81 45 Press a 1 1 2 Square Inner Cap 32 into the Leg Lever 29 Lubricate the 5 16 x 2 1 4 Bolt 33 Attach the Leg Lever 29 to...

Page 21: ...USTMENTS beginning on the following page Before using the weight system pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoot...

Page 22: ...ged from 6 5 pounds to 106 5 and 131 5 pounds in increments of 12 5 pounds Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the weight setting Use the...

Page 23: ...LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52 to the Short Cable 23...

Page 24: ...BUTTERFLY LEG HIGH LOW MILITARY LEG ASSIST ARM ARM LEVER PULLEY PULLEY PRESS ARM PRESS ARM PLATES lbs lbs lbs lbs lbs lbs lbs lbs Top 31 17 25 23 36 30 36 11 1 59 35 50 36 67 51 78 38 2 81 40 71 54 9...

Page 25: ...her hole in one of the Long U Brackets 57 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Cable Trap 66 Pulley and Long U Bracket Re attach the Pulley and Cable Trap Be sure that the...

Page 26: ...orrectly routed the weight system will not function properly and damage may occur The insets show the proper positioning of the cable traps The cable traps should be positioned so that the cables will...

Page 27: ...Press Cable 72 Leg Press Cable 99 Rear Weight Stack 1 2 3 4 7 6 5 3 2 4 Rear Seat Frame 8 Pivot Arm 1 Long U Bracket Military Press Cable 72 and Leg Press Cable 99 All manuals and user guides at all...

Page 28: ...tend to any product or damage to a product caused by or attributable to freight damage abuse mis use improper or abnormal usage or repairs not provided by an ICON authorized service center products us...

Page 29: ...FOR THAT ASSEMBLY STAGE This chart is provided to help you identify the small parts used in assembly The number in parenthesis below each part refers to the key number of the part from the PART LIST...

Page 30: ...x 2 1 2 Carriage Bolt 92 1 4 x 2 Carriage Bolt 38 5 16 x 2 1 2 Carriage Bolt 1 3 8 x 2 Bolt 12 5 16 x 2 1 2 Bolt 22 3 8 x 2 1 2 Bolt 86 Cable Clip 53 1 1 8 x 2 1 2 Plastic Bushing 89 1 x 7 8 Plastic B...

Page 31: ...16 x 2 3 4 Bolt 11 3 8 x 3 1 4 Bolt 67 8 x 1 2 Self tapping Screw 87 5 16 x 1 3 4 Bolt 24 5 16 x 3 Bolt 111 3 8 x 4 1 2 Bolt 112 1 4 x 2 3 4 Screw 114 3 8 x 6 Bolt 106 3 1 2 Pulley 15 Not shown to sca...

Page 32: ...8 x 9 16 Spacer 7 1 1 4 Round Inner Cap 109 1 Round Cover Cap 70 1 1 2 Square Inner Cap 32 1 3 4 Square Inner Cap 44 2 Square Inner Cap 27 2 Square Outer Cap 51 1 Square Inner Cap 6 1 x 2 Inner Cap 1...

Page 33: ...81 REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL SAVE THIS PART LIST EXPLODED DRAWING FOR FUTURE REFERENCE All manuals and user guides at all guides com...

Page 34: ...1 Lat Bar 55 1 Top Frame 56 1 Leg Press Upright 57 2 Long U Bracket 58 1 High Cable Key No Qty Description 59 1 3 8 x 8 Bolt 60 2 5 16 x 6 Bolt 61 4 1 2 x 3 4 Spacer 62 2 Long Weight Guide 63 1 Long...

Page 35: ...6 64 63 11 3 21 15 88 2 10 3 72 71 24 61 60 3 3 27 11 11 27 74 15 68 3 12 66 15 21 20 83 39 53 52 54 83 21 15 12 2 57 23 66 10 27 27 3 3 21 12 21 98 99 3 94 111 67 97 95 27 100 96 73 65 8 21 15 12 2 5...

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