Club Car V-GLIDE, Maintenance Service Supplement

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ELECTRICAL COMPONENTS Reverse Buzzer
Page 12-4 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
12
Accelerator Pedal Limit Switch Removal
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 10, Page 10-1.
2. Remove no. 5 and no. 6 batteries from vehicle. See Figure 10-1, Section 10, Page 10-2.
3. Remove the cover (10) from the V-Glide wiper switch housing (1) (Figure 12-9, Page 12-10).
4. Disconnect the accelerator rod from the ball stud (5) on the wiper switch.
5. Remove and retain the screws (19), lock washers (16), and nuts (22) attaching the limit switch (20) to the
wiper switch.
6. Disconnect the green (35) and black wires (36) from the limit switch.
Accelerator Pedal Limit Switch Installation
1. Position accelerator pedal limit switch (20) on V-Glide wiper switch body and install mounting screws
(19), lock washers (16), and nuts (22). Tighten screws to 5 in-lb (0.6 N·m) (Figure 12-9, Page 12-10).
2. Connect the accelerator rod ball joint to the ball stud (5) on the wiper switch.
3. Connect the green wire (35) to the normally closed (NC) terminal and the black wire (36) to the common
(COM) terminal of the limit switch. The normally open (NO) terminal should have no wire attached to it.
4. Install cover (10) on V-Glide wiper switch (make sure all three tabs snap into place).
5. Install the no. 5 and no. 6 batteries and connect battery cables, positive cable first. Tighten terminal hard-
ware to 110 in-lb (12.4 N·m). See Figure 10-1, Section 10, Page 10-2.
REVERSE BUZZER
See General Warning, Section 10, Page 10-1.
Testing the Reverse Buzzer
See Test Procedure 6, Section 11, Page 11-10.
Reverse Buzzer Removal
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 10, Page 10-1.
2. Remove the center dash panel. See step 2 of Key Switch Removal on page 12-1.
3. Remove the orange and white wires from the buzzer terminals. See Figure 11-2, Section 11,
Page 11-4. Remove the screws attaching the buzzer to the center dash.
Reverse Buzzer Installation
1. Install reverse buzzer and center dash by reversing removal procedures. Tighten screws to 4 in-lb (0.45
N·m).
2. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.