Periodic Lubrication Schedule
20 1999 Transportation Electric Vehicle Owner’s Manual
PERIODIC LUBRICATION SCHEDULE
*See Figure 8, Page 21 for Tourall electric vehicle. See Figure 9, Page 21 for Trans-Porter, Tran-
Sender, and Resort Villager electric vehicles.
Monthly Service by Owner
or Trained Mechanic
Batteries
Wash battery tops and clean terminals with baking soda/
water solution.
Dispose of waste water properly
.
Tires
Check air pressure and adjust as necessary. See
Vehicle Capacities Chart on Page 22.
Wiper Switch (Tourall only)
Check for cracks or other damage; make sure switch
is securely fastened to frame. Check movable contact
for correct operation.
General Vehicle
Wash battery compartment and underside of vehicle.
Dispose of waste water properly
.
Semiannual Service by
Trained Mechanic Only
(Every 50 hours of
operation)
Brake System
Check brake shoes; replace if necessary. See
Transportation Maintenance and Service Manual.
Lubricate brake slides per Lubrication Schedule. See
Transportation Maintenance and Service Manual.
Check brake cables for damage; replace as required.
Electrical Wiring and connections
Check for tightness and damage.
Forward and Reverse Switch
Check condition of contacts and wire connections;
Make sure connections are tight.
Front Wheel Alignment and Camber
Check and adjust as required. See Transportation
Maintenance & Service Manual, Section 7.
Annual Service by Trained
Mechanic Only (Every 100
hours of operation)
Batteries
Perform battery tests per Transportation
Maintenance & Service Manual.
•
IF ANY PROBLEMS ARE FOUND, DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE
MADE. FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE, PROPERTY
DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.
PERIODIC LUBRICATION SCHEDULE
REGULAR INTERVAL
SERVICE
PLACE
*
RECOMMENDED LUBRICANT
Semiannually by Owner or
Trained Technician (Every
50 hours of operation)
Brake shaft bearings
1.
Dry Moly Lube - Club Car Part No. 1012151
Brake Linkage and Pivots
2.
Dry Moly Lube - Club Car Part No. 1012151
Accelerator push rod pivots and mounts
3.
Dry Moly Lube - Club Car Part No. 1012151
Forward/Reverse Switch Contacts and
charger receptacle
4.
WD 40
Brake Slides
5.
Dry Moly Lube - Club Car Part No. 1012151
Front Suspension (5 fittings)
6.
Chassis Lube - EP NLGI Grade 2
Annually by Trained
Technician Only (Every
100 hours of operation)
Check/fill transaxle to plug level
7.
22 oz. (.67 liter) SAE 30 WT. API Class SE,
SF, or SG Oil (or higher)
Inspect front wheel bearings (Repack
as necessary)
8.
Chassis Lube - EP NLGI Grade 2
PERIODIC SERVICE SCHEDULE
REGULAR INTERVAL
SERVICE
