Club Car Precedent Villager 2, Maintenance And Service Manual

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General Information GASOLINE VEHICLE - ENGINE
TORQUE SPECIFICATIONS
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ITEM SIZE TORQUE
Flywheel retaining nut M18 80 ft·lb (110 N·m)
Crankcase cover to block bolts M8 250 in·lb (28.3 N·m)
1 st Step
New head and bolts:
159 in·lb (18 N·m)
2 nd Step
New head and bolts:
336 in·lb (38 N·m)
M10
Used head and bolts:
159 in·lb (18 N·m)
Used head and bolts:
265 in·lb (30 N·m)
Cylinder head bolts
M8 159 in·lb (18 N·m) 2 nd step not needed
Connecting rod bolts M8 221 in·lb (25 N·m)
New: 120 in·lb (13.5 N·m)
Spark plug 13/16 in. (21 mm) plug socket
Re-tightening: 216 in·lb (24.5 N·m)
Exhaust flange nuts M8 177 in·lb (20 N·m)
Ignition coil M6 71 in·lb (8 N·m)
Oil sensor M6 80 in·lb (9 N·m)
Oil drain plug M14 18 ft·lb (24.4 N·m)
Fan housing screws M6 90 in·lb (10 N·m)
Fan cover screws M6 25 in·lb (2.8 N·m)
Bolts marked with “4” (when used with nuts)
M8
M6
M5
130 in·lb (15 N·m)
50 in·lb (5.9 N·m)
30 in·lb (3.4 N·m)
ADJUSTMENTS AND SETTINGS
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ITEM VALUES
Spark plug gap 0.024 to 0.028 in. (0.6 to 0.7 mm)
Valve clearance – Intake & Exhaust (cold) 0.0047 to 0.0059 in. (0.12 to 0.15 mm)
Ignition coil air gap 0.012 to 0.020 in. (0.3 to 0.5 mm)
Compression pressure:
167 psig (1151 kPa)
Allowable Lower Pressure: 120 psig (827 kPa)
ENGINE OIL – GASOLINE VEHICLE
Even though the low oil warning light on the dash should illuminate if oil level becomes low, engine oil level should be
checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil.
Engine Oil Level Check
1. Remove the oil level dipstick from the oil filler tube, and wipe oil off dipstick (Figure 20-1) . See following
CAUTION.
CAUTION
• Do not remove dipstick while engine is running.
Page 20-2 2019 Precedent Villager 2 Maintenance and Service Manual