Club Car Precedent Villager 2, Maintenance And Service Manual

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ELECTRIC VEHICLE - ELECTRICAL
COMPONENTS Speed Controller
13
5. Set electronics module in place and secure with bolt (2) (Figure 13-8, Page 13-10) . Tighten bolt to 40 in·lb (4.5
N·m).
6. Install the batteries and battery cables in their original locations. See Battery Replacement on page 14-5.
7. Place the Tow/Run switch (5) in the TOW position and connect the batteries. See Connecting the Batteries –
Electric Vehicles on page 1-4.
8. Place the Tow/Run switch (5) in the RUN position.
9. Inspect the vehicle for proper operation. See following WARNINGS.
WARNING
• Make sure that the vehicle operates in the forward direction when the Forward/Reverse switch is
in the FORWARD position.
• Make sure that the vehicle operates in the reverse direction when the Forward/Reverse switch is in the
REVERSE position. The reverse buzzer will sound as a warning when the Forward/Reverse switch
is in REVERSE.
• Make sure that the vehicle does not operate when the Forward/Reverse switch is in the NEUTRAL
position.
SPEED CONTROLLER
See General Warnings on page 1-2.
TESTING THE SOLID STATE SPEED CONTROLLER
See Test Procedure 13 – A1 and A2 Motor Voltage on page 12-25.
SPEED CONTROLLER REMOVAL
1. Disconnect the batteries and discharge the controller (1). See Disconnecting the Batteries – Electric Vehicles
on page 1-4.
2. Remove the electronics module cover (8) to access the controller (1). See Electronics Module Cover Removal
on page 13-5.
3. Disconnect the heavy gauge wires from the controller by removing the three screws (6) (Figure 13-8, Page 13-10) .
4. Disconnect the 16-pin connector, 4-pin connector, and spade connectors from the controller (1).
5. Remove the one self-tapping screw (9) nearest the B- terminal of the controller. Loosen the remaining two
self-tapping screws (9) that secure the controller and remove controller from vehicle.
SPEED CONTROLLER INSTALLATION
1. Install controller (1) on the two self-tapping screws (9). Install third self-tapping screw (9) and tighten to 5.5
ft·lb (7.5 N·m)
(Figure 13-8, Page 13-10) .
2. Connect the 16-pin connector, 4-pin connector, and spade connectors to the controller (1).
3. Connect the the heavy gauge wires to the controller (1) per the electrical schematics. Tighten terminal screws (6)
on the controller to 108 in·lb (12.2 N·m).
4. Return electronics module cover (8) to its original location. See Electronics Module Cover Installation on
page 13-5.
2019 Precedent Villager 2 Maintenance and Service Manual Page 13-11