UNITIZED TRANSAXLE
Component Assembly
Page 16-26 2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual
16
Synchronizer Gear Assembly, Continued:
15. Press a new bearing (38) onto the end of the shaft until it seats (Figure 16-41, Page 16-18). Make sure
the input gears turn freely. See following CAUTION.
∆ CAUTION
• Apply pressure against the inner race of the bearing only. Applying pressure anywhere else will
damage the bearing.
SHIFTER FORK ASSEMBLY
1. Install the spring (35) and ball (36) into the shifter fork (34) as shown (Figure 16-41, Page 16-18).
2. Use a No. 1 tip phillips screwdriver to depress the ball and spring while inserting shift rod (33) into the
shifter fork (34). Remove screwdriver when the shift rod is inserted far enough for it to depress the ball
and spring, then continue to insert rod until the ball is positioned in the middle groove on the rod (Fig-
ure 16-41, Page 16-18).
Figure 16-57 Synchronizer Inserts
Figure 16-58 Synchronizer Clutch Hub
Figure 16-59 Synchro. Ring
Synchronizer
inserts overlap
springs.
TOP VIEW
Notched
surfaces
of synchro.
inserts face
out.
SPRINGS TOP AND BOTTOM
SIDE VIEW
CHAMFERED ON END
OF CLUTCH HUB
LONG END
OF SHAFT
SYNCHRONIZER
SLEEVE
SYNCHRONIZER
CLUTCH HUB
SYNCHRONIZER
RING
SYNCHRONIZER
CLUTCH HUB
