Club Car FE 350, Maintenance And Service Supplement

Page: 135 / 280

ELECTRICAL COMPONENTS Headlight Switch
12
HEADLIGHT SWITCH
See General Warning on page 10-1.
TESTING THE LIGHT SWITCH
See Test Procedure 32 – Headlight Switch on page 11-48.
HEADLIGHT SWITCH REMOVAL
1. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section 10,
Page 10-2.
2. Loosen the set screw (5) locking the light switch knob (1) to the shaft (Figure 12-35, Page 12-34) .
3. Remove the center dash panel. See Key Switch Removal on page 12-14.
4. Disconnect the wires from the light switch.
5. Remove the outer nut (2) from the switch (Figure 12-35, Page 12-34) .
6. Remove the light switch (3) from the center dash.
HEADLIGHT SWITCH INSTALLATION
1. Connect the wires to the light switch. See Wiring Diagrams on page 11-6.
2. Thread the check nut (4) onto the switch until an equal number of threads show on both sides. Insert the
switch through the center dash and install the nut on the outside of the dash. Tighten the nut to 14 in-lb (1.6
N·m)
(Figure 12-35, Page 12-34) .
3. Push the light switch shaft in. Screw the knob onto the end of the shaft until the knob touches the outer nut.
Then turn the knob in the opposite direction until the headlight beams on the knob are horizontal to the ground.
Tighten the set screw (5) to lock the knob to the shaft.
4. Install the center dash in reverse order of removal. Be sure that key switch terminals cannot touch the frame and
that panel is properly seated and snapped in place.
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 10, Page
10-3.
TAILLIGHTS
See General Warning on page 10-1.
TESTING THE TAILLIGHT BULB AND SOCKET
See Test Procedure 36 – Voltage At Taillight Socket on page 11-55.
TAILLIGHT BULB REMOVAL
1. Disconnect battery. See Disconnecting the Battery – Gasoline Vehicles, Section 10, Page 10-2.
2009 FE 350 Maintenance and Service Supplement Page 12-35