Club Car Carryall 500, Maintenance And Service Manual

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20
Kill Limit Switch
ELECTRICAL COMPONENTS: PEDAL-START
GAS VEHICLE
KILL LIMIT SWITCH
See General Warnings on page 1-1.
TESTING THE KILL LIMIT SWITCH
See Test Procedure 14 – Kill Limit Switch – Pedal-Start Vehicles Only on page 18-33.
KILL LIMIT SWITCH REMOVAL
1. Disconnect battery and spark plug wire(s). See Disconnecting the Battery-Gasoline Vehicles on page 1-5.
2. Remove electrical component box cover (1) (Figure 20-20, Page 20-23) .
3. Remove the two nuts (9) and washers (10) securing the accelerator pedal limit switch (11). Do not disconnect the
wires attached to accelerator pedal limit switch (11)
(Figure 20-20, Page 20-23) .
4. Disconnect the wires from the kill limit switch (12).
5. Remove the kill limit switch (12).
KILL LIMIT SWITCH INSTALLATION
1. Connect the white/black wire to the common (COM) terminal and the blue wire to the normally open (NO) terminal
of the kill limit switch (12) and place the switch on the mounting screws located in the electrical component
box
(Figure 20-20, Page 20-23) . Place the accelerator limit switch (11) on the mounting screws located in
the electrical component box.
2. Secure the switches using two washers (10) and two nuts (9). Tighten to 5 in·lb (0.6 N·m). See following
CAUTION.
CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be damaged.
3. Press and release the accelerator pedal to make sure that both switches are being activated when the pedal
is released.
4. Install electrical component box cover (1) (Figure 20-20, Page 20-23) . Be sure to press down firmly all corners.
Install screw (20) and tighten to 18 in·lb (2 N·m).
5. Connect battery and spark plug wire(s). See Connecting the Battery-Gasoline Vehicles on page 1-5.
Page 20-22 2017 Carryall 500 and 700 Maintenance and Service Manual