Club Car Carryall 300 2021, Maintenance And Service Manual

Page: 267 / 596

ELECTRIC VEHICLE - BATTERY CHARGER External Charger Repairs
15
2791
Figure 15-19 Terminal Block Cover Mounting Tabs
TERMINAL BLOCK COVER INSTALLATION
WARNING
• The terminal block cover (3) on the DC terminal block (4) must be installed properly to comply with UL
code. This cover prevents water exposure and prevents a short across the DC terminals.
1. Align cover (3) with terminal block (4) and push onto block until tabs lock into place.
DC CORD AND STRAIN RELIEF REMOVAL
1. Disconnect DC cord (1) from vehicle.
2. Disconnect AC cord (2) from AC outlet.
3. Remove two torx screws (5) securing strain relief (6) to charger.
4. Remove terminal block cover (3). See Terminal Block Cover Removal on page 15-32.
5. Remove torx screw (7) securing each DC cord wire to terminal block (4).
DC CORD AND STRAIN RELIEF INSTALLATION
1. Attach DC cord white wire to positive terminal (+) and black wire to negative terminal (–) with torx screws (7). See
following NOTE. Tighten screws (7) to 39.8 in·lb (4.5 N·m).
NOTE: The positive symbol (+) and negative symbol (–) are molded into the terminal block for easy identification.
2. Install terminal block cover (3). See Terminal Block Cover Installation on page 15-33.
3. Secure strain relief (6) to charger with torx screws (5). Tighten screws (5) to 27 in·lb (3.1 N·m).
HANDLE REMOVAL
Remove torx screws (8) securing handle (9) to charger.
2021 Carryall 300 Maintenance and Service Manual Page 15-33