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SECTION 10 — PERIODIC MAINTENANCE
10
Periodic Maintenance
GENERAL INFORMATION
To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance
program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can
result from neglect. Use the Pre-Operation and Daily Safety Checklist and the following Periodic Service Schedules
and Periodic Lubrication Schedules to keep the vehicle in proper working condition.
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further
damage to the vehicle and avoid the possibility of injury due to unsafe conditions.
Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service.
PRE-OPERATION AND DAILY SAFETY CHECKLIST
Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new
vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to
ensure that it is in proper working condition before accepting delivery.
Use the following checklist as a guide to inspect the vehicle. This checklist should be used daily to ensure that the
vehicle is in proper working condition and in conjunction with the Performance Inspection and the Periodic Service
Schedules. Any problems should be corrected by a Club Car distributor/dealer or a trained technician.
•
General:
All the parts should be in place and properly installed. Be sure that all nuts, bolts, and screws are tight.
On gasoline vehicles, check all hose clamps for tight fit as well as the starter belt for tightness.
•
Safety and information decals:
Check to ensure that all safety and information decals are in place.
•
Tires:
Visually inspect for wear, damage, and proper inflation on a daily basis.
•
Battery(ies):
Check electrolyte to ensure that it is at its proper level. Check battery posts. Wires should be tight
and free of corrosion. On electric vehicles, charge batteries fully before first use of vehicle.
•
Charger cord, plug, and receptacle (electric vehicles):
Visually inspect for cracks, loose connections, and
frayed wiring.
•
Battery (gasoline vehicles):
Check battery posts. Wires should be tight and free of corrosion and battery should
be fully charged.
•
Engine (gasoline vehicles):
Check for proper engine oil level. Inspect air intake for blockage.
•
Fuel (gasoline vehicles):
Check fuel level. Check fuel tank, fuel injector, lines, cap, and pump for fuel leakage on
a daily basis.
•
Performance Inspection:
Inspect as instructed.
WARNING
• Be sure the plastic has been removed from the seat bottom before operating the vehicle. Failure to do
so can result in a fire, property damage, personal injury, or death.
PERFORMANCE INSPECTION
After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions,
take the vehicle for a test drive.
2021 Carryall 300 Maintenance and Service Manual
Page 10-1
Summary of Contents for Carryall 300 2021
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Page 551: ...80 2018 by Kohler Co All rights reserved KohlerEngines com 17 690 15 Rev...
Page 565: ...GASOLINE ENGINE HARNESS Wiring Diagrams Gasoline Engine Harness 26...
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Page 567: ...GASOLINE KEY START MAIN HARNESS Wiring Diagrams Gasoline Key Start Main Harness 26...
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Page 569: ...GASOLINE PEDAL START MAIN HARNESS Wiring Diagrams Gasoline Pedal Start Main Harness 26...
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Page 571: ...GASOLINE INSTRUMENT PANEL HARNESS Wiring Diagrams Gasoline Instrument Panel Harness 26...
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Page 573: ...GASOLINE FNR HARNESS Wiring Diagrams Gasoline FNR Harness 26...
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Page 575: ...ELECTRIC MAIN HARNESS Wiring Diagrams Electric Main Harness 26...
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Page 577: ...ELECTRIC INSTRUMENT PANEL HARNESS Wiring Diagrams Electric Instrument Panel Harness 26...
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Page 579: ...ELECTRIC ACCESSORIES HARNESS Wiring Diagrams Electric Accessories Harness 26...
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