Club Car Carryall 300 2021, Maintenance And Service Manual

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REAR SUSPENSION Jounce Bumpers
9
MULTI-LEAF SPRING INSTALLATION
NOTE: When installing rear leaf springs, make sure that both springs have identical part numbers.
Tighten flange bolt (19) after clamp from brake cable has been positioned between nut and frame component.
1. Place front of leaf spring (20) into vehicle frame and insert bolt (22) through frame and leaf spring eye (Figure
9-5, Page 9-4) . Install lock nut (18) and tighten to 17 to 20 ft·lb (24 to 28 N·m).
2. Align the other end of leaf spring with the holes in the spring shackles (23). Insert bolt (22) through leaf spring
eye and shackles. Install lock nut (18) and tighten to 17 to 20 ft·lb (24 to 28 N·m). Lower transaxle onto leaf
spring (20).
See following CAUTION .
CAUTION
• When placing transaxle on spring, be sure to position locating bolt on the spring in the locating
hole in the transaxle saddle.
3. Tighten the nuts (1) until the rubber bushing (8) expands to the size of the cup washer (9).
4. Install spring retainer (13) and shock mount bracket (6) onto locating bolt at bottom center of leafspring (Figure
9-5, Page 9-4) . See preceding CAUTION.
5. Position jounce bumper mount (17) with spacer (11) onto axle tube. Install U-bolt (15), flat washers (if present),
and lock nuts (12). Tighten U-bolt to 22 to 27 ft·lb (30 to 37 N·m).
(Figure 9-5, Page 9-4) .
6. Install shock absorber. See Shock Absorber Installation on page 9-2.
JOUNCE BUMPERS
See General Warnings on page 1-1.
JOUNCE BUMPER REMOVAL
1. Grip jounce bumper (18) and pull from bumper mount (12). (Figure 9-5, Page 9-4) .
JOUNCE BUMPER INSTALLATION
1. Insert jounce bumper (18) into bumper mount (12).
Make sure the entire circumference of bumper is seated firmly in mounting hole.
2021 Carryall 300 Maintenance and Service Manual Page 9-5