Club Car CARRYALL 272, Maintenance And Service Manual

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MC012C-BS00 UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK Differential Lock System
Page 16-26 2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
16
DIFFERENTIAL LOCK CABLE REMOVAL
1. Place the differential lock handle in the disengaged position.
2. Remove wire tie (6) securing the cable to the vertical support (Figure 16-60, Page 16-27) .
3. Use a pair of pliers and apply pressure to the locking tabs of the cable end (1) where it attaches to the
differential lock handle mounting bracket (Figure 16-12, Page 16-8) .
4. Pull the differential lock cable toward the rear of the vehicle while maintaining pressure on the locking
tabs and disconnect the cable from the bracket (Figure 16-12, Page 16-8) .
5. Rotate the cable connector toward the driver side of the vehicle to disconnect the cable from the differ-
ential lock lever (1) (Figure 16-13, Page 16-8) .
6. Unhook the cable spring (1) from the differential lock arm (3) (Figure 16-60, Page 16-27) .
7. Use a pair of pliers and apply pressure to the locking tabs of the cable end (4) where it attaches to the
cable mounting bracket (2) at the transaxle.
8. Pull cable (5) toward the front of the vehicle to remove the cable from the bracket (2) and vehicle.
DIFFERENTIAL LOCK CABLE INSTALLATION
1. Route the cable through the engine mounting plate as illustrated (Figure 16-60, Page 16-27) .
2. Route the cable spring (1) through the cable bracket (2).
3. Connect the differential lock cable spring end (1) to the differential lock arm (3) on the differential lock
housing.
4. Push the cable (5) toward the rear of the vehicle in order to secure the cable to the bracket (2).
5. Connect the differential lock cable end to the differential lock handle.
5.1. Connect the end of the differential lock cable to the differential lock handle (Step 1) (Figure 16-56,
Page 16-22) .
5.2. Push down on the cable to secure the end of the cable to the differential lock handle (Step 2).
5.3. Rotate the cable sheath counterclockwise to route the cable through the bracket (Step 3).
5.4. Push the cable toward the front of the vehicle to secure the cable to the bracket
(Figure 16-57,
Page 16-23) .
5.5. Secure the cable to the vertical support as shown with a wire tie (6) (Figure 16-60, Page 16-27) .
6. Inspect the differential lock system for proper operation. See Differential Lock System Inspection on
page 16-25.