Club Car CARRYALL 272, Maintenance And Service Manual

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FUEL SYSTEM Fuel Pump
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 14-19
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2. Disconnect battery and spark plug wire(s). See Disconnecting The Battery on page 1-3.
3. Turn the fuel shut-off valve (15) on the gas tank to the closed (OFF) position (Figure 14-20, Page 14-28
or Figure 14-21, Page 14-28) .
4. Remove the primary fuel filter (17) (Figure 14-16, Page 14-24 or Figure 14-17, Page 14-25) .
4.1. Remove clamps (16) and fuel lines (1 and 2). Remove the filter and plug the fuel lines (1 and 2).
5. If equipped, remove the secondary filter (22).
5.1. Remove clamps (16) from fuel lines (3 and 4). Remove the filter and plug the fuel lines (3 and 4).
FUEL FILTER INSTALLATION
CAUT ION
• Fuel filters are marked with flow direction arrows. Make sure that filters are installed with
arrows pointing in the direction of fuel flow from tank to carburetor.
1. Install the primary fuel filter (17) in reverse of removal. Use new clamps (16) (Figure 14-16, Page 14-24
or Figure 14-17, Page 14-25) .
2. If equipped, install the secondary fuel filter (22) in reverse of removal. Use new clamps (16).
3. Turn the fuel shut-off valve to the ON position (Figure 14-20, Page 14-28) .
4. Connect battery and spark plug wire(s). See Connecting The Battery on page 1-3.
5. Start the engine and check for fuel leaks. See following DANGER.
ý
DANGER
• Repair any fuel leaks before operating the vehicle.
FUEL PUMP
See General Warning, Section 1, Page 1-1.
NOTE: A plastic fuel pump replaced the metal fuel pump during the 2010 model year. This plastic pump
can not be disassembled and must be replaced.
GENERAL INFORMATION
If the fuel pump is not operating properly, perform the following tests:
• Make sure all hose clamps are tight.
• Inspect the impulse line and fuel lines for damage or clogging.
• Make sure the air vent on the fuel pump is not clogged with dirt. See following NOTE.
• Make sure the fuel filters are not clogged.
NOTE: To clean the air vent, the fuel pump must be disassembled (metal pump) or replaced (plastic
pump).
FUEL PUMP REMOVAL
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.
2. Disconnect battery and spark plug wire(s). See Disconnecting The Battery on page 1-3.