Club Car CARRYALL 272, Maintenance And Service Manual

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FUEL SYSTEM Fuel Filters
Page 14-18 2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
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9. Lower the vehicle and tighten the wheel lug nuts, using a crisscross pattern, to 55 ft-lb (75 N·m) for steel
wheels or 65 ft-lb (88 N·m) for alloy mag wheels.
10. Install front body. See Front Body Installation, Section 4, Page 4-5.
11. Check for proper operation.
AIR FILTER
General Information
The air filter should be checked every year or 100 hours. More frequent service may be required in extremely
dirty operating environments. Need for immediate servicing will be indicated by a loss of power, sluggish
acceleration or an engine that runs rough with excessive black exhaust smoke.
Air Filter Replacement
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.
2. Lift two latches (3) on the side of the air box (Figure 14-10, Page 14-15 or Figure 14-11, Page 14-16) .
3. Remove the hose clamp (15) from the air hose and remove hose from the air box assembly.
4. Stand on the driver side of vehicle, grasp air hose mounting inlet and open and remove filter element (11).
5. Wipe away any dust or dirt from inside the air box with a clean cloth. Remove all dirt build-up around the
inside lip of the box.
6. Install new air filter seat evenly onto inside lip of air box. Ensure filter fits correctly and that the wire
latches are not caught between lid and air box.
7. Fasten wire latches (3) and make sure latches securely engage the bottom half of the box. See follow-
ing CAUTION.
CAUT ION
• Engine damage will occur if the air box cover is not properly secured.
• If air box is extremely dirty, remove air box from vehicle and clean thoroughly.
• Use only Club Car replacement air filters (CC P/N 1015426). The use of other air filters could
result in engine damage. If the air filter is too thin, the cover will seat before the filter can seal,
leaving space for dirt to pass into the engine on all sides of the element. This will damage the
engine and void the warranty.
8. Install hose (16) and hose clamp (15) and make sure clamp ends are located in the 12:00 o’clock position
(Figure 14-10, Page 14-15 or Figure 14-11, Page 14-16) .
FUEL FILTERS
See General Warning, Section 1, Page 1-1.
NOTE: 2009 and 2010 model year vehicles do not necessarily have a secondary fuel filter. The secondary
fuel filter was determined to be unnecessary due to a change in the assembly process and thus
eliminated.
One or two in-line filters are installed between the fuel tank and the carburetor (Figure 14-16, Page 14-24 or
Figure 14-17, Page 14-25) . Fuel filters, fuel lines and the fuel tank vent should be inspected periodically for
leaks and replaced when necessary with filter changes not to exceed two years or 200 hours.
FUEL FILTER REMOVAL
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.