Club Car CARRYALL 272, Maintenance And Service Manual

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ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE Fuse
Page 12-26 2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
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WARNING
• Incorrect wiring could result in severe injury or death.
• Diode and solenoid connections must have correct polarity.
• Keep all persons clear of engine belts when making final connections.
2. Connect all wires as indicated.
2.1. Connect the 6-gauge white wire from the starter/generator, 18-gauge red wire from the voltage reg-
ulator, and the 12-gauge white wire from the diode to the large post on the solenoid. See Wiring
Diagrams, Section 11, Page 11-6.
2.2. Connect the 6-gauge red wire from the battery, the 10-gauge red wire from the fuse block, and the
12-gauge red wire from the diode to the other large post on the solenoid.
2.3. Connect the 18-gauge blue wire from the key switch to the small post on the solenoid.
2.4. Connect the 18-gauge green wire from the Forward/Reverse limit switch to the other small post on
the solenoid.
3. Tighten the hex nuts on the large solenoid posts to 55 in-lb (6.2 N·m). Tighten the nuts on the small sole-
noid posts to 22 in-lb (2.5 N·m).
4. Install the snap-on electrical box cover by firmly pressing down on all corners and install the screw and
tighten to 18 in-lb (2 N·m).
5. Install the air intake hose onto the carburetor.
6. Connect battery and spark plug wire(s). See Connecting The Battery on page 1-3.
FUSE
General Warning, Section 1, Page 1-1.
Testing the Fuse
See Test Procedure 2, Section 11, Page 11-13.
Fuse Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.
2. Disconnect battery and spark plug wire(s). See Disconnecting The Battery on page 1-3.
3. Remove the air intake hose from the carburetor.
4. Remove electrical component box cover.
5. Remove the fuse from the fuse block.
Fuse Installation
1. Install the fuse. See following WARNING.
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WARNING
• If a fuse is blown, determine the cause of the failure and make necessary repairs before
installing a new fuse. Use the appropriately rated fuse; if a fuse with a higher amp rating is
used, damage to the vehicle electrical system may occur.