Club Car Carryall 1, Maintenance And Service Manual Supplement

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ELECTRICAL COMPONENTS Tow/Run Switch
2008-2011 IQ System Electric Vehicle Maintenance and Service Supplement Page 13-5
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TOW/RUN SWITCH
See General Warning, Section 10, Page 10-1.
Testing the Tow/Run Switch
See Test Procedure 6, Section 11, Page 11-21.
Tow/Run Switch Removal
1. Disconnect the batteries and discharge the controller. See Disconnecting The Batteries on page 10-3.
2. Remove Tow/Run switch boot/hex nut (6) (Figure 13-3, Page 13-4) .
3. Remove Tow/Run switch (10) and nut (9) from bracket (5).
4. Disconnect the two-pin connector (7) and remove switch.
Tow/Run Switch Installation
1. Installation is reverse of removal. Make sure groove on switch is aligned with tang on bracket. Tighten
Tow/Run switch boot/hex nut (6) to 16 in-lb (1.8 N·m) (Figure 13-3, Page 13-4) .
2. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CC P/N 1014305) to minimize corrosion.
MOTOR CONTROLLER OUTPUT REGULATOR (MCOR)
See General Warning, Section 10, Page 10-1.
Testing the MCOR
See Section 11, Test Procedure 4, Page 11-19 and Test Procedure 8, Page 11-23.
Figure 13-4 Forward/Reverse Rocker Switch
(DS Villager 4)
Figure 13-5 Forward/Reverse Rocker Switch
(Turf 1/ Carryall 1)
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