P/N: 57017, Rev. 3
Page 3
Intended Use
–
Use this machine in accordance with the instructions and
precautions in this manual. Do not use this machine for any purpose other than its
intended use as described in this manual.
Personal Protective Equipment
–
Always wear the appropriate personal
protective gear when operating this or any other machine tool. Eye and ear protection
are required when operating or working around the machine. Flame-resistant clothing
with long sleeves and legs is recommended when operating the machine, as hot
flying chips from the workpiece may burn or cut bare skin.
Work Area
–
Keep the work area around the machine clear of clutter. Keep all cords
and hoses away from the work area when operating the machine.
Lifting
–
Many CLIMAX machine components are very heavy. Whenever possible,
lift the machine or its components using proper hoisting equipment and rigging.
Always use designated lifting points on the machine. Follow all lifting instructions in
the setup procedures of this manual.
Lock Out/Tag Out
–
Lock out and tag out the machine before doing maintenance.
Moving Parts
–
CLIMAX machines have numerous exposed moving parts and
interfaces that can cause severe impact, pinching, cutting, and other injuries. Except
for operating controls, avoid contact with moving parts by hands or tools during
machine operation. Secure hair, clothing, jewelry, and pocket items to prevent them
from becoming entangled in moving parts.
Sharp Edges
–
Cutting tools and workpieces have sharp edges that can easily cut
skin. Wear protective gloves and exercise caution when handling a cutting tool or
workpiece.
Hot Surfaces
–
During operation, motors, some housings, and cutting tools can
generate enough heat to cause severe burns. Pay attention to hot surface labels, and
avoid contact with bare skin until the machine has cooled.
1.4
Machine Specific Safety Practices
This list includes safety practices applicable to CLIMAX Portable Machines.
All aspects of the machine have been designed with safety in mind. Warning signs
are affixed to the machine to warn of residual hazards associated with machine
relating to operation, setup, whether or not it is in use.
Machine safety features
—
Never attempt to defeat or override the safety features
designed into the machine.
Securing the machine
—
Never attempt to run the machine without first securing
it to a stable work piece.
Personal Protection
—
Wear safety glasses, earplugs, and safety shoes while
operating the machine. Gloves are not a form of protection and should not be worn
while operating the machine. Metal chips and debris created by the machine should
be disposed using a dust pan and broom.
Summary of Contents for BB6100
Page 1: ...PN 57017 May 2019 Revision 3 BB6100 BORING BAR OPERATING MANUAL ORIGINAL INSTRUCTIONS ...
Page 2: ......
Page 4: ...Page B BB6100 Operating Manual CLIMAX WORLDWIDE LOCATIONS ...
Page 15: ...P N 57017 Rev 3 Page 9 2 3 Specifications and Dimensions ...
Page 16: ...Page 10 BB6100 Operating Manual ...
Page 17: ...P N 57017 Rev 3 Page 11 ...
Page 18: ...Page 12 BB6100 Operating Manual ...
Page 19: ...P N 57017 Rev 3 Page 13 ...
Page 20: ...Page 14 BB6100 Operating Manual 2 4 Axial Feed Assembly ...
Page 43: ...P N 57017 Rev 3 Page 37 ...
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Page 64: ...Page 58 BB6100 Operating Manual FIGURE 13 ID MOUNT BEARING ASSEMBLY P N 54355 ...
Page 65: ...P N 57017 Rev 3 Page 59 FIGURE 14 SPIDER BEARING ASSEMBLY END SUPPORT P N 53710 ...
Page 67: ...P N 57017 Rev 3 Page 61 FIGURE 16 4 ARM END MOUNT BEARING ASSEMBLY P N 22091 ...
Page 68: ...Page 62 BB6100 Operating Manual FIGURE 17 BORING BAR CHART ASSEMBLY P N 71618 ...
Page 69: ...P N 57017 Rev 3 Page 63 FIGURE 18 BORING BAR CHART ASSEMBLY PARTS LIST P N 71618 ...
Page 70: ...Page 64 BB6100 Operating Manual FIGURE 19 MECHANICAL AXIAL FEED UNIT ASSEMBLY P N 23299 ...
Page 71: ...P N 57017 Rev 3 Page 65 FIGURE 20 MECHANICAL AXIAL FEED UNIT ASSEMBLY PARTS LIST P N 23299 ...
Page 72: ...Page 66 BB6100 Operating Manual FIGURE 21 ELECTRIC AXIAL FEED ASSEMBLY P N 41062 ...
Page 73: ...P N 57017 Rev 3 Page 67 FIGURE 22 ELECTRIC AXIAL FEED ASSEMBLY PARTS LIST P N 41062 ...
Page 74: ...Page 68 BB6100 Operating Manual FIGURE 23 ELECTRIC AXIAL FEED ASSEMBLY P N 86681 ...
Page 75: ...P N 57017 Rev 3 Page 69 FIGURE 24 MECHANICAL FEED ASSEMBLY FOR ELECTRIC AXIAL FEED P N 41064 ...
Page 77: ...P N 57017 Rev 3 Page 71 FIGURE 26 ROTATIONAL DRIVE ASSEMBLY P N 22221 ...
Page 78: ...Page 72 BB6100 Operating Manual FIGURE 27 ROTATIONAL DRIVE ASSEMBLY PARTS LIST P N 22221 ...
Page 79: ...P N 57017 Rev 3 Page 73 FIGURE 28 FACING HEAD CHART ASSEMBLY P N 75682 ...
Page 80: ...Page 74 BB6100 Operating Manual FIGURE 29 FACING HEAD CHART ASSEMBLY PARTS LIST P N 75682 ...
Page 81: ...P N 57017 Rev 3 Page 75 FIGURE 30 BORING FACING SLIDE ARM SET ASSEMBLY P N 81561 ...
Page 83: ...P N 57017 Rev 3 Page 77 FIGURE 32 BORING FACING TOOL ARM CHART ASSEMBLY P N 86638 ...
Page 85: ...P N 57017 Rev 3 Page 79 FIGURE 34 TOOL CARRIER ASSEMBLY P N 54224 ...
Page 86: ...Page 80 BB6100 Operating Manual FIGURE 35 ADJUSTABLE AXIAL NUT LEAD SCREW ASSEMBLY P N 54223 ...
Page 87: ...P N 57017 Rev 3 Page 81 FIGURE 36 BORING HEAD SOLID TOOLING P N 81246 ...
Page 89: ...P N 57017 Rev 3 Page 83 FIGURE 38 MICRO ADJUST BORING HEAD ASSEMBLY P N 79325 ...
Page 91: ...P N 57017 Rev 3 Page 85 FIGURE 40 BORING DIAMETER RANGE STACK UP BLOCKS ASSEMBLY P N 81249 ...
Page 93: ...P N 57017 Rev 3 Page 87 FIGURE 42 TOOL CARRIER ASSEMBLY P N 22377 ...
Page 94: ...Page 88 BB6100 Operating Manual FIGURE 43 TORQUE ARM ASSEMBLY P N 22604 ...
Page 95: ...P N 57017 Rev 3 Page 89 FIGURE 44 SCREW ASSEMBLY P N 55564 ...
Page 97: ...P N 57017 Rev 3 Page 91 8 SCHEMATICS ...
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Page 99: ...P N 57017 Rev 3 Page 93 FIGURE 45 ELECTRIC FEED CONTROLLER ASSEMBLY P N 42368 ...
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