Page 6
BB6100 Operating Manual
1.6
Risk Assessment Checklist
Use these
checklists
as part of your risk assessment:
T
ABLE
1.
R
ISK ASSESSMENT CHECKLIST BEFORE SET
-
UP
Before Set-up
I took note of all the warning labels on the machine.
I removed or mitigated all identified risks (such as tripping, cutting, crushing,
entanglement, shearing, or falling objects).
I considered the need for personnel safety guarding and installed any necessary
guards.
I read the Setup section on page 15.
I created a lift plan, including identifying the proper rigging, for each of the setup lifts
required during the setup of the support structure and machine.
I located the fall paths involved in lifting and rigging operations. I have taken
precautions to keep workers away from the identified fall path.
I considered how this machine operates and the best placement for the controls,
cabling, and the operator.
I evaluated and mitigated any other potential risks specific to my work area.
T
ABLE
2.
R
ISK ASSESSMENT CHECKLIST AFTER SET
-
UP
After Set-up
I checked that the machine is safely installed (according to the
Setup section) and
the potential fall path is clear. If the machine is
elevated, I checked that the machine
is safeguarded against falling.
I identified all possible pinch points, such as those caused by rotating parts, and
informed the affected personnel.
I planned for containment of any chips or swarf produced by the machine.
I followed the Maintenance section with the recommended lubricants on page 49.
I checked that all affected personnel have the recommended personal protective
equipment, as well as any equipment required by the site or other regulations.
I checked that all affected personnel understand the danger zone and are clear of it.
I evaluated and mitigated any other potential risks specific to my work area.
Summary of Contents for BB6100
Page 1: ...PN 57017 May 2019 Revision 3 BB6100 BORING BAR OPERATING MANUAL ORIGINAL INSTRUCTIONS ...
Page 2: ......
Page 4: ...Page B BB6100 Operating Manual CLIMAX WORLDWIDE LOCATIONS ...
Page 15: ...P N 57017 Rev 3 Page 9 2 3 Specifications and Dimensions ...
Page 16: ...Page 10 BB6100 Operating Manual ...
Page 17: ...P N 57017 Rev 3 Page 11 ...
Page 18: ...Page 12 BB6100 Operating Manual ...
Page 19: ...P N 57017 Rev 3 Page 13 ...
Page 20: ...Page 14 BB6100 Operating Manual 2 4 Axial Feed Assembly ...
Page 43: ...P N 57017 Rev 3 Page 37 ...
Page 50: ...Page 44 BB6100 Operating Manual This page is intentionally left blank ...
Page 64: ...Page 58 BB6100 Operating Manual FIGURE 13 ID MOUNT BEARING ASSEMBLY P N 54355 ...
Page 65: ...P N 57017 Rev 3 Page 59 FIGURE 14 SPIDER BEARING ASSEMBLY END SUPPORT P N 53710 ...
Page 67: ...P N 57017 Rev 3 Page 61 FIGURE 16 4 ARM END MOUNT BEARING ASSEMBLY P N 22091 ...
Page 68: ...Page 62 BB6100 Operating Manual FIGURE 17 BORING BAR CHART ASSEMBLY P N 71618 ...
Page 69: ...P N 57017 Rev 3 Page 63 FIGURE 18 BORING BAR CHART ASSEMBLY PARTS LIST P N 71618 ...
Page 70: ...Page 64 BB6100 Operating Manual FIGURE 19 MECHANICAL AXIAL FEED UNIT ASSEMBLY P N 23299 ...
Page 71: ...P N 57017 Rev 3 Page 65 FIGURE 20 MECHANICAL AXIAL FEED UNIT ASSEMBLY PARTS LIST P N 23299 ...
Page 72: ...Page 66 BB6100 Operating Manual FIGURE 21 ELECTRIC AXIAL FEED ASSEMBLY P N 41062 ...
Page 73: ...P N 57017 Rev 3 Page 67 FIGURE 22 ELECTRIC AXIAL FEED ASSEMBLY PARTS LIST P N 41062 ...
Page 74: ...Page 68 BB6100 Operating Manual FIGURE 23 ELECTRIC AXIAL FEED ASSEMBLY P N 86681 ...
Page 75: ...P N 57017 Rev 3 Page 69 FIGURE 24 MECHANICAL FEED ASSEMBLY FOR ELECTRIC AXIAL FEED P N 41064 ...
Page 77: ...P N 57017 Rev 3 Page 71 FIGURE 26 ROTATIONAL DRIVE ASSEMBLY P N 22221 ...
Page 78: ...Page 72 BB6100 Operating Manual FIGURE 27 ROTATIONAL DRIVE ASSEMBLY PARTS LIST P N 22221 ...
Page 79: ...P N 57017 Rev 3 Page 73 FIGURE 28 FACING HEAD CHART ASSEMBLY P N 75682 ...
Page 80: ...Page 74 BB6100 Operating Manual FIGURE 29 FACING HEAD CHART ASSEMBLY PARTS LIST P N 75682 ...
Page 81: ...P N 57017 Rev 3 Page 75 FIGURE 30 BORING FACING SLIDE ARM SET ASSEMBLY P N 81561 ...
Page 83: ...P N 57017 Rev 3 Page 77 FIGURE 32 BORING FACING TOOL ARM CHART ASSEMBLY P N 86638 ...
Page 85: ...P N 57017 Rev 3 Page 79 FIGURE 34 TOOL CARRIER ASSEMBLY P N 54224 ...
Page 86: ...Page 80 BB6100 Operating Manual FIGURE 35 ADJUSTABLE AXIAL NUT LEAD SCREW ASSEMBLY P N 54223 ...
Page 87: ...P N 57017 Rev 3 Page 81 FIGURE 36 BORING HEAD SOLID TOOLING P N 81246 ...
Page 89: ...P N 57017 Rev 3 Page 83 FIGURE 38 MICRO ADJUST BORING HEAD ASSEMBLY P N 79325 ...
Page 91: ...P N 57017 Rev 3 Page 85 FIGURE 40 BORING DIAMETER RANGE STACK UP BLOCKS ASSEMBLY P N 81249 ...
Page 93: ...P N 57017 Rev 3 Page 87 FIGURE 42 TOOL CARRIER ASSEMBLY P N 22377 ...
Page 94: ...Page 88 BB6100 Operating Manual FIGURE 43 TORQUE ARM ASSEMBLY P N 22604 ...
Page 95: ...P N 57017 Rev 3 Page 89 FIGURE 44 SCREW ASSEMBLY P N 55564 ...
Page 97: ...P N 57017 Rev 3 Page 91 8 SCHEMATICS ...
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Page 99: ...P N 57017 Rev 3 Page 93 FIGURE 45 ELECTRIC FEED CONTROLLER ASSEMBLY P N 42368 ...
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Page 101: ...P N 57017 Rev 3 Page 95 9 SDS ...
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