ClimateMaster Tranquility 22 Series Installation, Operation, Maintenance Manual Download Page 1

Tranquility

®

 22

(TY) Series

MODELS TYH/V 024 - 60

60 HZ - HFC-410A

INSTALLATION, OPERATION 

& MAINTENANCE 

97B0075N15

Revised: July 8, 2021

Table of Contents

Model Nomenclature 

3

General Information 

4

Unit Physical Data 

6

Horizontal Installation 

7

Field Conversion of Air Discharge 

9

Horizontal Installation 

10

Vertical Installation 

11

Piping Installation 

13

Water-Loop Heat Pump Applications 

14

Ground-Loop Heat Pump Applications 

15

Ground-Loop and Ground Water Heat 
Pump Applications 

16

Ground-Water Heat Pump Applications 

17

Water Quality Standards 

19

Electrical - Line Voltage 

20

Electrical - Power Wiring 

21

Electrical - Power & Low Voltage Wiring 

22

Electrical - Low Voltage Wiring 

23

Electrical - Low Voltage Wiring for Units Using External 
Motorized Water Valve 

24

Electrical - Thermostat Wiring 

25

Blower Performance Data 

26

ECM Blower Control 

27

TY Series Wiring Diagram Matrix 

28

DXM2 Controls 

29

DXM2 Layout and Connections 

32

DXM2 Controls 

33

Unit Starting and Operating Conditions 

35

Piping System Cleaning and Flushing 

36

Unit and System Checkout 

37

Unit Start-Up Procedure 

38

Unit Operating Conditions 

39

Preventive Maintenance 

42

Troubleshooting 43
DXM2 Process Flow Chart 

45

Functional Troubleshooting 

46

Performance Troubleshooting 

48

Start-Up Log Sheet 

50

Functional Troubleshooting  

51

Warranty (U.S. & Canada) 

52

Warranty (International) 

53

Revision History 

56

Summary of Contents for Tranquility 22 Series

Page 1: ...rical Power Wiring 21 Electrical Power Low Voltage Wiring 22 Electrical Low Voltage Wiring 23 Electrical Low Voltage Wiring for Units Using External Motorized Water Valve 24 Electrical Thermostat Wiri...

Page 2: ...Tranquility 22 TY Series Rev Ju ly 8 2021 ClimateMaster Water Source Heat Pumps 2 C LI MATE MASTER WATER SOURCE HEAT PUMPS This Page Intentionally Left Blank...

Page 3: ...dard Copper Cupro Nickel A J 0 None WATER CIRCUIT OPTIONS S 15 S Standard STANDARD H Horizontal 036 042 Supply Configuration Motor T TYV B TYH S TYH Top Back Straight ECM ECM ECM 048 Tin Plated Air Co...

Page 4: ...ling contractor to determine and comply with ALL applicable codes and regulations WARNING All refrigerant discharged from this unit must be recovered WITHOUT EXCEPTION Technicians must follow industry...

Page 5: ...ersion section of this IOM 7 Locate and verify any hot water generator HWG hanger or other accessory kit located in the compressor section or blower section CAUTION All three phase scroll compressors...

Page 6: ...17 25 20 X 17 25 24 X 21 75 24 X 21 75 24x28 25 24x28 25 Standard Filter 1 25 4mm Throwaway qty in mm 20x20 20x20 24x24 24x24 1 14x24 1 18x24 1 14x24 1 18x24 Weight Operating lbs kg 189 197 203 218 2...

Page 7: ...tion such as unconditioned spaces subject to 100 outside air Consideration should be given to access for easy removal of the filter and access panels Provide sufficient room to make water electrical a...

Page 8: ...m with free return e g louvered door Therefore filter rails are the industry standard and are included on ClimateMaster commercial heat pumps for the purposes of holding the filter only For ducted ret...

Page 9: ...ft out the access panel and set aside Lift and rotate the discharge panel to the other position as shown being careful with the blower wiring 3 Check blower wire routing and connections for tension or...

Page 10: ...r m of run CAUTION Duct System Installation Proper duct sizing and design is critical to the performance of the unit The duct system should be designed to allow adequate and even airflow through the u...

Page 11: ...th to the unit within the closet or mechanical room Space should be sufficient to allow removal of the unit if necessary 5 Provide access to water valves and fittings and screwdriver access to the uni...

Page 12: ...r seal based upon the amount of ESP capability of the blower where 2 inches 51mm of ESP capability requires 2 inches 51mm of trap depth As a general rule 1 1 2 inch 38mm trap depth is the minimum Alwa...

Page 13: ...red minimum Insulation is not required on loop water piping except where the piping runs through unheated areas outside the building or when the loop water temperature is below the minimum expected de...

Page 14: ...move dirt piping chips and other foreign material prior to operation see Piping System Cleaning and Flushing Procedures in this manual The flow rate is usually set between 2 25 and 3 5 gpm per ton 2 9...

Page 15: ...glycols are commonly used as antifreeze however your local sales office should be consulted to determine the antifreeze best suited to your area Freeze protection should be maintained to 15 F 9 C bel...

Page 16: ...f Ball Valves for Isolation Water Out Water In Ground Loop and Ground Water Heat Pump Applications Ground Water Heat Pump Applications Typical Open Loop Well High and Low Voltage Knockouts Vibration I...

Page 17: ...sult your local building and zoning department to assure compliance in your area Water Control Valve Always maintain water pressure in the heat exchanger by placing the water control valve s on the di...

Page 18: ...d method of flow control requires a flow control device mounted on the outlet of the water control valve The device is typically a brass fitting with an orifice of rubber or plastic material that is d...

Page 19: ...re Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Par...

Page 20: ...Voltage Min Max Voltage Compressor Fan Motor FLA Total Unit FLA Min Circ Amp Max Fuse HACR RLA LRA Qty 024 G 208 230 60 1 197 252 11 7 58 3 1 3 9 15 6 18 5 30 E 265 60 1 239 292 9 1 54 0 1 3 2 12 3 14...

Page 21: ...of flexible conduit to minimize vibration and sound transmission to the building General Line Voltage Wiring Be sure the available power is the same voltage and phase shown on the unit serial plate Li...

Page 22: ...istor is located on the refrigeravnt line between the coaxial heat exchanger and expansion device TXV Therefore LT1 is sensing refrigerant temperature not water temperature which is a better indicatio...

Page 23: ...ations ON OFF ON Water valve Slow opening OFF OFF ON Humidifier ON ON OFF Outside air damper All other DIP combinations are invalid Water Solenoid Valves An external solenoid valve s should be used on...

Page 24: ...ter Valve Figure 19 AVM Valve Wiring Figure 20 Taco SBV Valve Wiring From Water Source IN OUT NOTE Shut off valves strainers and other required components not shown Solenoid Valve Flow Regulator To Di...

Page 25: ...atic dehumidi cation mode operates with dehumidi cation air ows in the cooling mode when the dehumidi cation output from thermostat is active Normal heating and cooling air ows are not affected 2 DXM2...

Page 26: ...525 750 525 750 525 375 750 036 0 6 1 2 Default 1125 750 975 650 1125 750 525 1125 Maximum 1250 950 1200 800 1250 1250 1250 1250 Minimum 900 600 900 600 900 600 450 900 042 0 6 3 4 Default 1300 925 1...

Page 27: ...Cooling in Dehumidification Mode Y1 Y2 O Dehumid First Stage Heating Y1 Second Stage Heating Y1 Y2 Third Stage Auxiliary Heating Y1 Y2 W Emergency Heating W with no Y1 or Y2 Fan G with no Y1 Y2 or W...

Page 28: ...cial Professional go to Resources literature wiring diagrams in the upper right use part numbers below to look up wiring diagrams Unit Controller Fan Motor 208v 1 265v 1 208v 3 460v 3 TY024 060 TY024...

Page 29: ...Off Disabled 1 2 Compressor relay staging operation DIP 1 2 provides selection of compressor relay staging operation The compressor relay can be selected to turn on with a stage 1 or stage 2 call fro...

Page 30: ...special factory selection Normal position is On Do not change selection unless instructed to do so by the factory DIP Package 3 S3 DIP Package 3 has 4 switches and provides the following setup and op...

Page 31: ...nd Status Operation with Test Mode Active Fault LED Red Status LED Green Alarm Relay No Fault Since Power Up In Memory Flashing Code 1 Cycling Code 1 High Pressure Fault In Memory Flashing Code 2 Cycl...

Page 32: ...240Vac Fan Speed N O N C 12V OUT Gnd P8 IN NC P12 1 Note There is only one T1 connection 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Service tool connection Communicating stat connection Conventional sta...

Page 33: ...ave a 5 minute anti short cycle delay at power up The first time after power up that there is a call for compressor the compressor will follow a 5 to 80 second random start delay After the random star...

Page 34: ...32 65 70 158 0 1 75 1 33 8 31 03 71 159 8 1 69 2 35 6 29 50 72 161 6 1 64 3 37 4 28 05 73 163 4 1 58 4 39 2 26 69 74 165 2 1 53 5 41 0 25 39 75 167 0 1 48 6 42 8 24 17 76 168 8 1 43 7 44 6 23 02 77 17...

Page 35: ...ons Minimum maximum limits are start up conditions to bring the building space up to occupancy temperatures Units are not designed to operate under these conditions on a regular basis 2 Voltage utiliz...

Page 36: ...86 F 30 C Open a drain at the lowest point in the system Adjust the make up water replacement rate to equal the rate of bleed 7 Refill the system and add trisodium phosphate in a proportion of approx...

Page 37: ...maintain a level between 6 and 8 5 Proper pH promotes longevity of hoses and fittings see table 3 System flushing Verify that all hoses are connected end to end when flushing to ensure that debris by...

Page 38: ...by comparing the pressure drop across the heat exchanger to table 10 In S I units the formula is as follows HR kW TD x l s x 4 18 f Check air temperature drop across the air coil when compressor is op...

Page 39: ...1 2 2 2 0 2 0 5 0 8 1 2 2 0 030 3 0 3 8 4 5 6 0 7 5 1 7 2 3 2 7 3 8 5 1 0 9 1 2 1 6 2 4 3 5 0 8 1 1 1 4 2 2 3 1 0 8 1 1 1 4 2 1 2 9 036 Rev B 4 0 6 0 6 8 8 0 9 0 0 6 1 8 2 3 3 2 4 0 0 1 1 0 1 5 2 2 2...

Page 40: ...17 22 88 98 96 106 105 115 353 373 361 381 370 390 6 11 8 13 9 14 12 17 12 17 12 17 13 2 15 2 9 0 11 0 4 8 6 8 24 29 25 30 26 31 70 1 5 2 25 3 128 138 124 134 119 129 328 348 300 320 273 293 8 13 9 1...

Page 41: ...337 7 12 7 12 8 13 10 15 10 15 10 15 8 4 10 4 6 0 8 0 3 6 5 6 19 24 20 25 20 25 50 1 5 2 25 3 120 130 120 130 118 128 225 245 222 242 220 240 9 14 9 14 9 14 13 18 10 15 9 14 21 8 23 8 14 7 16 7 8 7 1...

Page 42: ...motor and reduce air flow resulting in poor performance It is especially important to provide consistent washing of these filters in the opposite direction of the normal air flow once per month using...

Page 43: ...ll sensor inputs are paired wires connecting each component to the board Therefore continuity on pressure switches for example can be checked at the board connector The thermistor resistance should be...

Page 44: ...accessed from the Installer menu For more detailed information on the advanced diagnostics of the DXM2 see the DXM2 Application Operation and Maintenance AOM manual part 97B0003N15 DXM2 Troubleshooti...

Page 45: ...Performance Troubleshooting for further help Check Main power see power problems Check fault code on communicating thermostat ATC32U03C or Configuration and Diagnostics Tool ACDU03C Yes No No No No N...

Page 46: ...thermistor Check temp and impedance correlation per chart LT2 Fault Code 5 Air coil low temperature limit X Reduced or no air flow in cooling Check for dirty air filter and clean or replace Check fan...

Page 47: ...oo much cold vent air bring entering air temp within design parameters Bad thermistor Check temp and impedance correlation per chart ESD ERV Fault DXM Only Green Status LED Code 3 X X ERV unit has fau...

Page 48: ...ound moisture X Air temperature out of range in heating Bring return air temp within design parameters X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Unit over char...

Page 49: ...X X Leaky duct work Check supply and return air temperatures at the unit and at distant duct registers if significantly different duct leaks are present X X Low refrigerant charge Check superheat and...

Page 50: ...r CFM Settings ECM Temperatures F or C Antifreeze Pressures PSIG or kPa Type Cooling Mode Heating Mode Entering Fluid Temperature Leaving Fluid Temperature Temperature Differential Return Air Temperat...

Page 51: ...MPRESSOR DISCHARGE SUCTION HWG HEATING CYCLE ANALYSIS PSI SAT PSI SAT F F AIR COIL F F FP2 HEATING LIQUID LINE F EXPANSION VALVE AIR COIL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WAT...

Page 52: ...of insuf cient or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to r...

Page 53: ...or insuf cient performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or un...

Page 54: ...Tranquility 22 TY Series Rev Ju ly 8 2021 ClimateMaster Water Source Heat Pumps 54 C LI MATE MASTER WATER SOURCE HEAT PUMPS Notes...

Page 55: ...climatemaster com 55 Tranquility 22 TY Series Rev Ju l y 8 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Notes...

Page 56: ...n of its products 7300 S W 44th Street Oklahoma City OK 73179 Phone 405 745 6000 Fax 405 745 6058 climatemaster com 97B0075N15 97B0075N15 Revision History Date Item Action 07 08 21 All Font Update Add...

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