1
&
INSTRUCTIONS AND MAINTENANCE MANUAL
CONTINUOUS BELAY SYSTEM
Ed16 17-09-21
Page 1: ...1 INSTRUCTIONS AND MAINTENANCE MANUAL CONTINUOUS BELAY SYSTEM Ed16 17 09 21 ...
Page 2: ...2 6 2 8 2 Anchor and Inverter CBS Path examples 17 23 6 3 Anchor and Ar culated Arm 18 6 4 Anchor Plate for Trees and Ver cal Posi oner 18 6 5 Ar culated Arm on trees using Li ing Sling 19 6 6 Anchor Plate for Trees using ratchet tape 19 7 IMN CLiC iT Continuous Belay System Height 20 8 IMN CLiC iT Continuous Belay System Path 21 9 IMN CLiC iT Continuous Belay System Specifications 33 9 1 Installa ...
Page 3: ...Locking cam Sheave Bearing 608 2RS CLiC iT Pulley is an MCD mobile connection device designed to prevent from fall risk and operate along an IMN CLiC iT safetyline regarding the recommendation of the PPE 2016 425 Its main functions are to assure the user to the lifeline and to provide a continuous movement through it It s not necessary for the user to perform any manipulation in CLiC iT Pulley unt...
Page 4: ...he safety line Locking system Standards applied Storage and cleaning recommendations The open area of the channel where the cable is hosted in CLiC iT Pulley is 8mm between parallel faces of parts B Plate and C locking cam Part C locking cam should be inspected at intervals of one week or after use by 1000 users 8m m Wear indicator Please contact the Technical Service to request a replacement Both...
Page 5: ...rength Rm of 22kN is required to meet safety requirements Consult your carabiner technical specifications to check compatibility with CLiC iT Pulley 13 25mm 16 45mm 13 25mm 19 75mm 13 10mm Allowed carabiners Recommended carabiner Safety Class E Safety Class B risk of openning OK TriactLock Petzl Rm 25kN lengthwise Rm 24kN lengthwise CT Pillar TG Fixe Symmetric automatc 3 Rm 22kN lengthwise Petzl Am...
Page 6: ...e of a fall This harness rise should be taken into consideration and planned for The user should be instructed on proper harness t and to ask a guide if something feels wrong It should be forbidden for participants to put on the harness on their own 5cm Ex 180cm Lower Height 5cm See your lanyard instructions for connecting to carabiner See your lanyard instructions for connecting to carabiner from...
Page 7: ...l requirements that an anchorage must meet to be considered compatible with the CLiC iT Pulley Ÿ The anchorage must be inclined 35º with the vertical axis to ensure correct movement of the MCD correct stability and avoid collisions in the system Ø20mm max thickness 5mm min neck length 20mm 80mm min 70mm min Safetyline anchorages compatibility 1 4 1 CLiC iT Pulley ...
Page 8: ...IMN CliC iT Safety Line cable and keeping it fixed at a certain point To do this 3 gripping pieces press the cable and prevent any movement Description 2 Usage Speci cations Required tools Manual or Digital Torque Wrench Ex Irimo Supported safety cable diameter 12 ø 13 mm 17mm Hexagonal head or 17mm Hexagonal socket The use of an impact wrench is not allowed Ignoring these indications can lead to a...
Page 9: ...hed by the manufacturer for use in the indicated direction A0854 A0854 3 1 1 2 2 2 2 2 2 8 2 3 4 5 6 7 9 8 9 2 3 7 4 5 6 12 Ø 13 mm 20 kN SN XXXX MM YY EN 17109 2020 PU V6 DAS436 0082 APAVE SUDEUROPE SAS 0082 Manufacturers Compilance with EU Regulation 2016 425 Notified body involved in the CE type examination and incharge of equipment certification Cs60193 13322 Marseille Cedex 16 France 20kN Stati...
Page 10: ...n The installation system prevents damage to the natural environment This element inverts the positioning of the anchorage and allows to adjust the inclination of this to adapt to a certain trajectory of IMN CLiC iTCBS Vertical Positioner Horizontal Positioner VP V1 VH V1 5 Anchor Wedge Reference LDV C ED3 Anchor Wedge is a piece of cast steel whose function is to provide the ideal inclination of ...
Page 11: ...L V1 BAR V1 SAR V1 Arm connection in structural parks Arm connection in tree parks The arm is installed with one or two 5 8 inch shackles depending on the case For horizontal structural c o n n e c t i o n s t w o shackles are required For vertical structural connections one shackle is required For tree sling connections one shackle are required 5 1 Other IMN CLiC iT CBS components 5 ...
Page 12: ...e are different types of Non Returns Non Return are independent components that can be added to Anchor Wedge Type A Vertical Positioner Type B Inverter Type C or be placed in elemets for adventure park to prevent falls Type D Non Returns Type A B and C consist of a folded sheet metal for each of the cases and a piece of silicone which is valid for any system Vertical Positioner Anchor Anchor Wedge...
Page 13: ...ards in an inclined section of element for adventure parks It s used as a structural component to prevent falls We recommend its installation in games with a slope higher than 6º The Non Return Type D is an obstacle to the pulley wich must be passed through by turning the MCD 35º Non Return devices are used to stop and prevent the MDC move back at certain points in the path It is useful in incline...
Page 14: ...opposite direction In places where great structural resistance is not needed such as stairs or the beginning and end of a safety line Ex Vertical Positioner installed on Anchor Plate forTrees Ex Horizontal Positioner installed on structural pole There are two types of Positioners depending on whether a vertical or horizontal installation is required This devices can rotate to accommodate the path ...
Page 15: ...t 35º respect to the vertical axis Forbidden to install this component in ziplines and rope course games Only install on a stable platform Secondary route procedure Wrong turning direction 1 4 5 º Correct turning direction Route Swapper must be installed in a position where the user is stable and with enough room to maneuver the MCD Route Swapper is a device designed to alternate between safety li...
Page 16: ...ws DIN 933 M8x35 Assembly order Anchor Anchor Wedge Self Locking nuts DIN 985 M8 Anchor Wedge x4 x4 x4 x8 1st Step 1st Step 2nd Step 2nd Step Required tools Hex Key 6mm 7 32 Required tools Spanner ISO DIN13mm Anchor and Anchor Wedge 6 1 Assemblies 6 ...
Page 17: ...er Screws DIN 933 M8x35 min Inverter Structural post Assembled CBS Anchor CBS Wedge Self Locking nuts DIN 985 M8 x4 x2 x2 Self Locking nuts DIN 985 M8 x4 Anchor Assembly order 2nd Step 1st Step CBS Anchor and Inverter Arm 6 2 Assemblies 6 ...
Page 18: ...lf Locking nuts DIN 985 M8 Vertical Positioner Screw DIN 7380 M8x20 Vertical Positioner Parts x3 Self Locking nuts DIN 985 M8 Required tools Spanner ISO DIN13mm Hex Key 6mm 7 32 Required tools Spanner ISO DIN13mm Hex Key 6mm 7 32 Anchor and Articulated Arms 6 3 Assemblies 6 Anchor Plate for Trees and Vertical Positioner 6 4 ...
Page 19: ... the knot should protrude between 10 and 15 cm To install anArticulatedArm on a tree a 2000 Kg lifting sling is required Be sure to measure the diameter of the tree at the height where the installation will be made The ratchet tape must be located in an inaccessible position to the user Slings are measured end to end Required items Assemblies 6 Anchor Plate for Trees using ratchet tape 6 6 Articul...
Page 20: ...between safety cables Minimum vertical distance between safety cables a a 19cm 6cm 20cm b b c c Parallel Safety Line CBS example in a park with two heigh levels pte 30 pte 30 1 7 x 2 m 1 7 x 2 m 1 7 x 2 m 1 6m x 6º x 6º 1 7 x 2 m Safety cable height 170 to 200 cm above platform Beginning aprox 160cm above floor The safety cable can be installed at heights lower than those shown in the diagram Non R...
Page 21: ...interior positions Each case requires a specific installation Invalid path The safety line p o s i t i o n i n g m u s t b e consistent with the path of the MCD Incorrect points may occur The MCD is positioned contrary to the anchorage at this point Attention If the trajectory runs internally a proper curvature must be executed by positioning anchors on articulated arms IMN CLiC iT Continuous Belay...
Page 22: ...22 Matching drawings with IMN CLiC iT CBS elements for the following schemes IMN CLiC iT Continuous Belay System Path 8 Icons for CBS schemes 8 1 ...
Page 23: ...23 Zipline Zipline Access A B A B A A Access to level two rope course Safety line from floor IMN CLiC iT Continuous Belay System Path 8 Path examples 8 2 ...
Page 24: ...24 Level one rope course access 90º x 180º Safety line from floor Zipline A C D A A A C D D Zipline IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 25: ...25 135º 135º 135º 135º 135º 45º 45º 90º 90º E F G H J I E F H I G G A H A F F J IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 26: ...26 135º 45º 45º 90º 90º 30º 135º 115º 115º K L J G H H K J J G L IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 27: ...27 76 85 START END A A NO ARMS 120º 60º M M M M M M N N N N O O M N O IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 28: ...28 P P Other examples of park entrances and exits IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 29: ...29 Q Q Other examples of park entrances and exits IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 30: ...30 R R Other examples of park entrances and exits Zipline IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 31: ...31 S S Other examples of park entrances and exits Zipline IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 32: ...32 U T V Other trajectory situations IMN CLiC iT Continuous Belay System Path 8 Path examples 8 1 8 2 ...
Page 33: ...e slope exceeds 6º it is recommended to install padding on the poles place an element for adventure park that avoids backward or install Structural Non Return devices Sections of more than 6º slope are not recommended because the user can slide towards the post Installation according to different inclination cases CABLE FOR IMN CLiC iT CBS AND CLiC iT Pulley Type K6XK19WS IWR K COMPACT Ø 12 mm Nom...
Page 34: ...nebefore entering the zipline and one attheexit The maximumzipline extension compatible withIMN CLiC iT CBS systemis 150m The user is allowed to hold CLiC iT Pulley in zip lines RECOMMENDED ZIPLINE SLOPE From 5m to 30m From 30m to 150m Between 2 8 and 3 slope Between 2 4 and 2 8 slope 12 7 12 7 100 20 7 20 7 A total of 3 crimpings must be made on the crimp sleeve Two double arms connection Crimpin...
Page 35: ...AL SUPPORT SQUARE CASE VERTICAL STRUCTURAL SUPPORT CIRCULAR CASE ADAPTED STRUCTURAL SUPPORTS Structural connections examples for this case Structural connections examples for this case Structural connections examples for this case welded welded Eyebolt 9 9 3 IMN CLiC iT Continuous Belay System Speci cations ...
Page 36: ...me Before the purchase of MN CLiC iT CBS items it s necessary to know the park characteristics and design the structural components necessary for the installation of the system For the installation of MN CLiC iT CBS on trees the following component is used Structural connections examples not included in the catalogue Included in the catalogue Holes dimensions to install Anchor Wedge Example for st...
Page 37: ...possible MCD collisions At the anchorage points where the curve is resolved using Articulated Arms it must be ensured that all connecting elements including structural elements support a minimum load of 20kN The curve described by the cable must be 40 45 cm long measured from the outlet of the Anchor to the entry into the next Anchor These points must be dimensionally checked according to the annu...
Page 38: ...ossible sliding 15cm The ends of the safety cable must be protected by a heat shrinkable plastic plug that fits the cable A space of 10cm must be left from the Anchor element to the plastic termination At the beginning and at the end of the rope course a device Non Return must be placed in the opposite direction to stop the MCD 10cm 10cm In situations where the safety cable has a large curve the Po...
Page 39: ...ke sure Ÿ Accept the intrinsic risks of the installation and its use Ÿ Read and understand all the instructions in this manual Ÿ Ensure the viability of the medium for the installation of the system Ÿ Receive all the specific training for the installation and use of all the elements of the lifeline Ÿ Check the correct condition of the constituent products for installation Ÿ Have the necessary tools...
Page 40: ...r basis A helpful and supportive attitude towards the guests is important The staff team must be vigilant have taken part in the training process and is required to have experience in supervising the course Good supervision covering all parts of the course must be ensured The rescue team must be prepared and capable of reacting quickly in case of emergency and have good and fast access to all part...
Page 41: ...riences It is the responsibility of all involved parties to minimize the inherent risks involved with climbing and using personal protective equipment including but not limited to following all instructions and guidelines ensuring a safe park design a thorough briefing for users the compatibility between all products the correct use of the safety equipment and by providing appropriate training and ...
Page 42: ...ir it is recommended to wear helmet and properly collect hair During the safety briefing it is convenient to warn about the possible trapping of the fingers or possible burns with the wire We recommend the use of gloves The landyard must not be too loose or too short so that it allows the correct passage of the MCD through the anchoring and allows easily movement throw games but does not allow fall ...
Page 43: ... prevent future use Ÿ When its use is obsolete legislative evolution normative technical or incompatibility with other equipment etc A product shall be discarded in a park when Ÿ The various cases of wrong use shown in this notice are not exhaustive There are many other possible wrong uses which can not be listed here Ÿ This product is exclusively designed for leisure activities at heights This pr...
Page 44: ...ages 14 Pages 10 11 Pages 10 14 Pages 15 Pages 10 11 Pages 10 14 Pages 12 Pages 14 Pages 12 Pages 12 Pages 13 Name CLiC iT Pulley Name Anchor Plate for trees Name Simple Articulated Arm Left Side Name Simple Articulated Arm Right Side Name Anchor Name Inverter Name Anchor Wedge Name Cable Connector Name Double Articulated Arm Left Side Name Vertical Positioner Name Route Swapper Name Double Articu...
Page 45: ...45 Annex A Use and safety infographic Brie ng example ...
Page 46: ...Locking Part and Plate 7 5mm Checking the correct operation of MCD wheels Check that components of specified qualities are being used And tools used are suitable for installation Check the correct condition of all components before installation Check that IMN CLiC IT CBS anchorages have not suffered deformations due to shocks deformations due to overstress in the screw housings or in the hole where ...
Page 47: ...UNSUITABLE Inspected by Comments regarding product conditions and usability Installation history disassemblies replacements environmental accidents repairs Description Date Company name Signature Date ____ ____ ____ Next inspection date ...
Page 48: ...nts essential for the developmentofhighaltitudeaerobaticactivities IMNalsoexercisesaproductioncontrolsystemtoguaranteethequalityofitsproducts AW V3 AP V2 PU V6 VP V1 HP V1 AN V3 NR3 V1 SAL V1 CC V1 RS V1 PT V1 IN V3 NR1 V1 SAR V1 DAL V1 DAR V1 NR2 V1 NR4 V1 Ÿ EN 15567 1 2015 Sports and recreational facilities Ropes courses Part 1 Construction and safety requirements Ÿ Ÿ EN 15567 2 2015 Sports and ...
Page 49: ...49 ...