Clemas & Co I115SS Operator'S Manual Download Page 1

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I115SS

SWEEPER/SCRUBBER

OPERATOR MANUAL

Clemas & Co.

Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,

Gloucestershire, GL20 8NB.

Tel

: 01684 850777

Fax

: 01684 850707

Email

[email protected]

Web

www.clemas.co.uk

Summary of Contents for I115SS

Page 1: ...S SWEEPER SCRUBBER OPERATOR MANUAL Clemas Co Unit 5 Ashchurch Business Centre Alexandra Way Tewkesbury Gloucestershire GL20 8NB Tel 01684 850777 Fax 01684 850707 Email info clemas co uk Web www clemas co uk ...

Page 2: ...oning 4 7 5 Detergent control 4 7 6 Squeegee adjustment 4 7 7 Water discharge recovery tank discharge and maintenance 4 7 9 Brushes replacement 4 7 10 Squeegee blades replacement 4 7 11 Driving wheel tire replacement 5 MAINTENANCE 5 1 Periodic maintenance Congratulations for your choice FIORENTINI S p A thanking you for the preference to our product would like to remind you that FIORENTINI s S p A...

Page 3: ...rge limits 5 2 4 Off duty or inactive batteries 5 2 5 Battery charger technical features 5 2 6 Batteries disposal 5 3 Suction motor maintenance 5 4 Electrict equipment control 5 5 Tests to be carried out 5 6 Maintenance register 6 SERVICE 6 1 Service adresses 6 2 Claim report ...

Page 4: ...in the order confirmation WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early breaking or ...

Page 5: ...must be sent to FIORENTINI Service Dpt only after a careful analysis of the problem and its causes Following information have to be given to FIORENTINI s agent Serial number you get it from the silver label sticked on the machine 2 1 Code and position of the component taken from the spare parts list 7 2 A detailed description of the problem and its causes The components considered under warranty a...

Page 6: ...GENERAL INFORMATION I115SS Rev 001 07 10 14 6 49 ...

Page 7: ...r in three steps floor sweeping floor washing and water suction It is available in four versions battery gasoil petrol or GPL The battery version is built with the following components a electric engine which is connected to two hydraulic pumps one variable delivery pump and one fixed delivery pump a hydraulic rear driving wheel which is connected to the hydraulic system and to the variable delive...

Page 8: ...e recovery tank Please do not forget to start the filter shaker motor for the dust filter cleaning This operation has to be done with open bucket and close to the discharge area Thanks to the dashboard the operator can control all the machine functions which are listed below operate the side brushes and the central one of the sweeping group operate the suction of the sweeping group lift or lower t...

Page 9: ...ty FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out ...

Page 10: ...filtrant 6 mq Capacità contenitori rifiuti dirty container capacity capacité conteneur dechets 210 lt Ruota posteriore rear wheel roue arriere 16x6x8 Antimark Ruote anteriori front wheels roue avant 4008 Antimark Freni brakes Freins Idraulici hydraulic hydrauliques Velocità di marcia avanti Forward speed Vitesse en marche avant 0 6 Km h CARATTERISTICHE TECNICHE MOTORI TECNICAL CHARACTERISTICS CARA...

Page 11: ...cs are not binding for the manufacturer they can be changed without any notice ING O FIORENTINI Co is always at disposal for any information par 7 1 MEASUREMENT UNITS CONVERSION Lenght 1 inch 1 25 4 mm Power 1 kW 1 36 CV 1 34 BHP Temperature T K t C 273 t F 1 8 t C 32 Pressure 1 bar 100 kPa 14 5 psi ...

Page 12: ... clean surfaces with inflammable products The machine cannot be used as a means of transport for people or other means of transport The protection devices of the machine cannot be modified or tampered Batteries must be recharged in a fanned room The operator have always to respect safety rules The engine version of the machine with internal combustion cannot be driven in not authorized places The ...

Page 13: ...S It is absolutely forbidden to tamper or disconnect safety and warning devices while the machine is working It is important to check periodically safety and warning devices see 5 1 Side brushes protection I115SS is equipped with three nylon brushes that rotate while the machine is working A steel case on each side brush avoid to reach dangerous areas These cases can be only willingly removed Cent...

Page 14: ...battery version the machine is equipped with an emergency button under the driver s seat If the operator is not aboard the machine does not start Moreover the machine stops automatically if the operator forgets to switch the machine off In this way the operator must seats again on the machine switch the machine off wait for a few seconds and start the machine again Ammeter the machine is equipped ...

Page 15: ...n while replacing the central brush or the washing brushes while emptying the waste tank Whilst regulating the side brushes the central brush and the central washing brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Whilst the batteries recharge the operator must pay attention that any parts of his her body enter the batteries room S...

Page 16: ...ine on surfaces which can compromise its stability The purchaser must stick proper labels on the machine to show the operator its right use OVERHEATING DANGER This kind of ranger occurs when the oil reaches high temperature during the normal use of the machine In order to avoid this kind of danger a solenoid valve has been set on the machine up which keeps the internal temperature of the machine l...

Page 17: ... movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections What is it This signal forbids to remove the protection of pieces in movement What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections...

Page 18: ...can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections What is it This signal forbids to remove the protection of pieces in movement What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing ...

Page 19: ...ement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread What to do During the batteries recharge please place the machine under a suction chemney or in a ventilated area and keep it away ...

Page 20: ...hat all papers are on the machine Otherwise the purchaser must immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI The machine must be handled with proper devices as stated in the scheme below PACKAGE HANDLING EQUIPMENT PICTURE Pallet Fork elevator Nr 4 2 None Fork elevator or crane ...

Page 21: ...rage temperature must be between 3 C t 45 C 4 3 HOW TO UNPACK THE MACHINE Cut the straps paying attention to the back spring Lay the machine on the floor 4 4 HOW TO HANDLE THE UNPACKED MACHINE Check the machine and install the batteries if not already installed For a brief transport of the machine please disconnect the batteries cables and remove brushes and squeegee for a longer transport please ...

Page 22: ...tall the batteries Lift the batteries cover up by means of the handle see picture nr 4 3 detail nr 3 Unscrew the piston and release the side support to remove the cover and its support see picture nr 4 3 details nr 1 2 Insert from the top the batteries with a proper equipment Clean the surfaces for the connections set the cover and its support up again close the batteries cover Important install t...

Page 23: ...tem of gases spread during this operation Otherwise batteries must be charged in a ventilated and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the battery charger maximum input Control the battery outlet polarity Connect the battery charger to the machine socket PICTURE Nr 4 4 ...

Page 24: ...ows the dashboard of the machine and the switches function is explained in the scheme in the following page 1 Washing brushes plate switch 2 Flashing light switch 3 Lights switch 4 Filter shaker switch waste tank suction switch 5 Horn button 6 Squeegee suction switch 7 Waste tank lever 8 Flap lever 9 Front brushes switch 10 Central brush lever 11 Red pilot light flap off 12 Green pilot light flap ...

Page 25: ...STARTING AND USE INSTRUCTIONS I115SS Rev 001 07 10 14 25 49 13 Battery charge indicator 14 Key switch 15 Washing brushes plate translation button 16 Parking brake 17 Water cock lever 13 14 15 16 17 ...

Page 26: ... status Flashing light Waste tank down Horn Waste tank up Squeegee suction Bucket on Parking brake Bucket off Sweeper suction on Washing brushes plate out Solution cock Washing brushes plate in Squeegee up Washing brushes on Squeegee down Washing brushes off Central brush on Side sweeping brushes on Central brush off Side sweeping brushes off Ammeter ...

Page 27: ... that has to be washed and to decide if the floor needs a second washing If the floor is particularly dirty the operator has to sweep the floor wash the floor with washing brushes down and squeegee up open the water cock leave the solution on the surface to dissolve the dirt do a second washing with brushes and squeegee down the suction activated and the solution solenoid valve open The machine is...

Page 28: ...g with the power supply plug see picture 4 6 battery version Secondly the operator must fill water lifting the recovery tank up and turning the cap see detail nr 1 in picture nr 4 7 Moreover the operator has to check the hydraulic oil level lifting the batteries cover up see picture nr 4 8 detail 1 and unscrewing the red cap under the electric system see picture nr 4 8 detail 1 Now the operator ca...

Page 29: ...could damage the surface A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage Make sure that the detergent is suitable for the dirty surface FIORENTINI S r l is not responsible for damages provoked by too aggressive detergents PICTURE Nr 4 8 1 ...

Page 30: ... 3 REGULATE THE DRIVING POSITION By means of the lever see detail nr 1 in picture nr 4 9 for the steering column regulation the operator can pull backward or push onward the steering wheel in order to have a driving position which fits his her body PICTURE Nr 4 9 1 ...

Page 31: ...de of the pedal for the reverse gear Service brake it is activated by a pedal placed on the left side of the footboard see detail 1 in picture 4 10 The service brake is activated by means of a lever see detail 2 in picture 4 10 the operator has to pull the lever up until the developed pressure can lock the machine The brake is hydraulic Its oil tank is placed in the front side of the machine behin...

Page 32: ... perfectly suck water which flows into the suction pipe but it must be parallel to the surface Remove the ignition key from the dashboard in order to avoid the casual starting of the machine By means of the exagonal tie rods regulate the squeegee inclination see detail 1 in picture nr 4 11 Regulate the squeegee pressure by means of the ring nuts that control the distance between the wheels of the ...

Page 33: ... for the recovery tank discharge see detail nr 1 in picture nr 4 13 A portole for the recovery tank cleaning see detail nr 2 in picture nr 4 13 A suction pipe see detail 3 in picture nr 4 13 If you need to discharge water from the tanks you have to place the machine on a dump well release the pipe of the tank and open the rubber cap at the end of the pipe itself PICTURE Nr 4 13 2 1 3 ...

Page 34: ...r switch Lift the waste tank up Place the waste tank on a waste bin Open the bucket for the waste discharge Press the shaker filter switch Keep away from the waste bin and sink the waste tank Pay attention that nobody is near the machine during this operation Make sure that THE RED SAFETY STOPPER IS WELL FIXED to the hydraulic jack when the recovery tank needs to be maintenained Afterwards REMOVE ...

Page 35: ...that hold the rubber sheet Remove the sheet see detail 3 in picture nr 4 15 Remove the dust cover rubber see detail 1 in picture nr 4 16 Unscrew the knob see detail 1 in picture 4 17 and open the brush support see detail 2 in picture 4 17 Remove the brush see detail 1 in picture 4 18 Set the brush up again see detail 1 in picture nr 4 18 do now the opposite instructions 1 2 3 1 1 2 1 PICTURE NR 4 ...

Page 36: ...USE INSTRUCTIONS I115SS Rev 001 07 10 14 36 49 Side brush replacement Unscrew the nuts see detail 1 in picture nr 4 19 and remove the brush Replace the brush and screw the nuts again PICTURE NR 4 18 PICTURE Nr 4 19 ...

Page 37: ...in pull the pin and remove the brush see detail 2 in picture 4 20 Set the new brush up place it under the exagonal support and press it up see detail 3 in picture nr 4 20 Start now the machine place the brushes plate in its original position and switch the machine off Follow the same instructions for the left and central washing brush After having replaced the brushes the operator has to set the c...

Page 38: ...w these instructions to replace the squeegee blades Remove the squeegee from the machine and lay it on a table Turn the lever see detail 2 in picture 4 21 unloose the steel strip and the two side wing nuts Remove the steel strips see details 1 and 3 in picture nr 4 21 Do now the opposite operation set the new blades up and regulate the squeegee Follow the same instructions to replace the front bla...

Page 39: ...he dashboard in order to avoid an accidental start of the machine Open the bonnet of the machine see detail 1 in picture nr 4 21 Pull the cover of the tank up see detail 1 in picture nr 4 22 Unscrew the two knobs see detail 2 in picture 4 22 that fasten the filter Remove the support of the shaker filter motor see detail 3 in picture 4 22 Disconnect the connectors see detail 4 in picture 4 22 of th...

Page 40: ...12 HYDRAULIC OIL TOPPING UP The oil level does not change but when there are leaks from the unions or the hydraulic pipes In this case the operator has to top the hydraulic oil up from the cap picture 4 24 after having lifted the batteries cover up PICTURE Nr 4 24 1 ...

Page 41: ...e water battery level Every 15 days Check the filter of the clean water tank Every month Check and regulate the breaking system Every 3 months Check the connection of the battery cables Every 6 months Check the brushes of each motor Every year Check the safety devices Check the electric system Every year Clean the recovery tank and the oil filter of the suction motor Every day 5 2 BATTERIES MAINTE...

Page 42: ... of 6 mm over the plates The operator has to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometry after a work day is not under 1 24 28 Bè The highest suggested temperature is 45 C If the electrolyte temperature increases more than 10 12 C compared to the outside temperature the batteries can be over...

Page 43: ...0A See 2 3 TECHNICAL DATA for the batteries technical features 5 2 6 BATTERIES DISPOSAL Old batteries are toxic wastes and they have to be thrown in a suitable and authorized place for the batteries disposal For a short storage old batteries must be located in an authorized room Moreover they must be stored in sealed plastic tanks whose capacity is not lower than the electrolyte ...

Page 44: ...sconnect the plug see detail 3 in picture 5 1 remove the steel plate that fixes the suction motor and the motor itself see detail 1 in picture 5 1 Remove the sponge filter under the motor wash it and put it again in its position Check the motor fan through the hole in the front side of the suction motor Remove the plastic cover lossen the screws and both the brushes supports and check the motor br...

Page 45: ...ry 125 hours Every 250 hours Every 500 hours Every 750 hours Every 1000 hours Every 2500 hours Every 5000 hours Clean the recovery tank x Clean the suction filter engine x Check the hydraulic oil level x Check the blades and the suction pipes of the squeegee x Check the brake oil level x Check the filter of the clean water tank optional x Check the battery x Check the radiator fins machine with en...

Page 46: ...MAINTENANCE I115SS Rev 001 07 10 14 46 49 5 6 MAINTENANCE REGISTER DATE MAINTAINER INTERVENTION SIGNATURE ...

Page 47: ...MA Fax 0774 353419 353314 Via Ponte Corvo 20 Tel 0774 357184 353015 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S p A suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI S technician please inform us about the...

Page 48: ...tion Machine I115SS Type Purchase date S N Warranty YES NO Work hours Where does the machine normally work Fault Code of the defected component Description Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy Water leak Other Customer s suggestion ...

Page 49: ...on ING O FIORENTINI S p A THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00012 Guidonia Montecelio ROMA Fax 0774 353419 353314 Via Ponte Corvo 20 Tel 0774 357184 353015 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 0 Distributed by ...

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