ClearSpan Herculean 107846 Instruction Manual Download Page 1

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CLEARSPAN

™

CARPORTS

Revision date: 04.27.09

is prohibited without permission.

ClearSpan™

Herculean Carport

Photo may show a different but similar model.

STK#

DIMENSIONS

107846

30’ W x 16' 10” H x 20’ L

107847

30’ W x 16' 10” H x 30’ L

107848

30’ W x 16' 10” H x 40’ L

107849

30’ W x 16' 10” H x 50’ L

Summary of Contents for Herculean 107846

Page 1: ...Rights Reserved Reproduction is prohibited without permission ClearSpan Herculean Carport Photo may show a different but similar model STK DIMENSIONS 107846 30 W x 16 10 H x 20 L 107847 30 W x 16 10 H x 30 L 107848 30 W x 16 10 H x 40 L 107849 30 W x 16 10 H x 50 L ...

Page 2: ...acturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing th...

Page 3: ... in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where...

Page 4: ...ot need to open the plastic bags containing smaller parts such as fasteners or washers QUICK START GUIDE For an overview of this shelter and to see the main connection details consult the diagrams in the Quick Start Guide located at the back of these instructions Ground Level Ground Post Optional Ground Post Installation additional purchase In addition to the frame installation steps these instruc...

Page 5: ...QH1061 Ratchet 103620b Plain End Strap Swaged Plain Swaged and Plain Rafter Sections FA4482B Tek screw 100441 Nut Setter 10015108 Tee Coupler 10015808 Cross Connector CC6214 Fabric Clip The following graphics and photos will help you identify the different parts Some parts are not shown ...

Page 6: ...l injury and damage to the shelter fasten and tighten a Tek screw at each pipe and coupler joint To prevent cover damage install the Tek screw so that it does not touch the main cover or any optional side or end panels once these are installed 4 Way Coupler no lock bolt 4 Way Coupler includes lock bolt ADDITIONAL PARTS IDENTIFICATION NOTES In some instances there can be differences between the par...

Page 7: ...am above may show a shelter that differs in length from the actual frame The use and positions of ratchets may also differ from actual shelter Frame above is used for illustration purposes ClearSpan Herculean Carport Interior Rafter Base Rail End Rafter Purlins 30 Wide ...

Page 8: ... into the ground One 1 foot above ground level Ground Level Ground Post NOTE Flip the ground post so the non drilled end no bolt holes is up and insert the ground post driver into the post Drive the post into the ground When properly driven the non drilled end of the ground post will be one 1 foot above the finished grade 2 After the first corner ground post is in place string a line the width of ...

Page 9: ...ior rafters To prepare each frame pipe slide a pipe into the required coupler draw a line on the pipe to mark the coupler position and remove the pipe Take one CC6214 clip and snap it onto the pipe end just above the mark Insert the pipe end with the clip into the coupler align the clip with the locking screw and tighten the locking screw against the clip 3 Slide one tee coupler 10015108 onto each...

Page 10: ...nectors must remain at ground level 2 Take one 58 purlin pipe 190P058 insert it into the end rafter coupler and mark the clip location on the pipe Remove the pipe snap the clip into place and insert the pipe into the 3 way coupler 107623 Tighten the screw Repeat for the remaining pipes 3 Connect the rafter pipes 190P20325 and legs 190P096 to the frame using the 4 way couplers 107622 for the interi...

Page 11: ... customer service at 1 800 245 9881 for additional anchoring information CAUTION The anchor assembly is an integral part of the shelter construction Improper anchoring may cause shelter instability and failure of the structure to perform as designed Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage OPTIONAL INSTALLATION END and or ...

Page 12: ... NOTE Diagram shown without optional side or end panels INSTALL MAIN COVER Gather the parts Ratchets 1 4000lb Pipe 1 315 See chart below Cover Plain strap 103620B Ropes long enough to reach over the frame supplied by customer Tek screws and Fender washers Duct tape supplied by customer WARNING To prevent damage to the cover and to prevent serious personal injury DO NOT attempt to install the cover...

Page 13: ...L COVER CONTINUED 13 Using the main cover conduit and the straps as guides attach the ratchets to the rafters at the proper height Fasten ratchets to the outside of these rafters using a Tek screw for each ratchet 14 Cut a slit in the cover conduit pocket at the rafter position Insert a 3 section of strap through the slit and around the cover conduit NOTE DO NOT cut through the main cover Cut thro...

Page 14: ...er Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause damage Check the anchoring system to ensure that all components are tight and in good repair If the shelter is moved ...

Page 15: ...PAN CARPORTS Revision date 04 27 09 QUICK START GUIDE 30 Wide Carports 107846 30 x 20 107847 30 x 30 107848 30 x 40 107849 30 x 50 Width 30 0 Height 16 10 3 4 8 0 Sidewall Height Grid Represents 12 Squares FRONT ...

Page 16: ...RTS 16 Revision date 04 27 09 FRONT PROFILE 190P096 190P096 Ends 107623 Middle 107622 Ends 107623 Middle 107622 Ends 107623 Middle 107622 190P20325 190P20325 Ends 10015108 Middle 10015808 Ends 10015108 Middle 10015808 ...

Page 17: ...17 CLEARSPAN CARPORTS Revision date 04 27 09 SIDE PROFILE 107846 5 0 Rafer Spacing 20 0 Length 190P058 R R 190P058 Cover Conduit 3 75 131S075 1 25 5 131P0255 ...

Page 18: ...CLEARSPAN CARPORTS 18 Revision date 04 27 09 SIDE PROFILE 107847 5 0 Rafer Spacing 30 0 Length 190P058 R R R 190P058 Cover Conduit 4 75 131S075 1 73 5 131P0735 ...

Page 19: ...19 CLEARSPAN CARPORTS Revision date 04 27 09 SIDE PROFILE 107848 5 0 Rafer Spacing 40 0 Length 190P058 R R R R 190P058 Cover Conduit 6 75 131S075 1 49 5 131P0495 ...

Page 20: ...20 Revision date 04 27 09 CLEARSPAN CARPORTS SIDE PROFILE 107849 5 0 Rafer Spacing 50 0 Length 190P058 R R R R R 190P058 Cover Conduit 8 75 131S075 1 25 5 131P0255 ...

Page 21: ... CLEARSPAN CARPORTS Revision date 04 27 09 CONNECTIONS Mid Rafter Base Rail Connection View 4 End Rafter Base Rail Connection View 3 End Rafter Purlin Connection View 1 Mid Rafter Purlin Connection View 2 ...

Page 22: ...End Rafter Base Rail View 1 End Rafter Purlin Connection View 2 Mid Rafter Purlin Connection 10015108 View 3 End Rafter Base Rail Connection View 4 Mid Rafter Base Rail Connection Middle Rafter Base Rail 10015808 107622 Purlin Middle Rafter 107623 Purlin End Rafter ...

Page 23: ...23 CLEARSPAN CARPORTS Revision date 04 27 09 Space below is reserved for customer notes ...

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