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Clayton Warthog WGP Series, Safety, Operation & Maintenance

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Clayton Warthog WGP Series Safety, Operation & Maintenance Download Page 5

Repair or Warranty Contact

 

Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084

WGP-0 

www.DustlessMadeSimple.com

 • 

[email protected]

 

Page 5

1.  The vacuum power head and the vacuum tank ship in separate boxes.
2.  Unbox the vacuum power head.
3.  Visually inspect the power head to verify that no parts are missing or damaged.
4.  Familiarize yourself with the power head.

5.  Power Head Vents:

• 

NEVER BLOCK THE POWER HEAD VENTS.

• 

NEVER WRAP THE POWER CORD AROUND THE POWER 

HEAD VENTS.

GETTING STARTED

WGP-0_005

Compressed Air 

Coupler (Air Out)

Compressed Air 

Coupler (Air Out)

HEPA Wire Lock 

Hex Standoff

HEPA Wire Lock 

Hex Standoff

Power Switch

WGP-0_006

Pneumatic Tool 

Sync Gauge

Shut Off 

Delay Valve

Power Cord

Compressed Air Plug 

(Air In)

Filter Adapter

WGC-0_007

Power Head 

Vents

Summary of Contents for Warthog WGP Series

Page 1: ...tand this manual before operating your air tool A HEPA Filter must be installed in this vacuum at all times If this vacuum is used to collect hazardous material appropriate personal protective equipment may be required Any alteration to this equipment by a third party will nullify its warranty WartHog WGP Power Head Electric Industrial HEPA Vacuum with Pneumatic Tool Sync Models WGP 107G 0 WGP 115...

Page 2: ...ayton com Page 2 Important Safety Instructions 3 Applications Environments 4 What s In the Box 4 Specifications Requirements 4 Getting Started 5 Compressed Air Fittings 7 Pneumatic Tool Sync 8 Before Each Use 9 Bag Filter Change 10 Pre Filter Change 11 HEPA Filter Change 12 Illustrated Parts Breakdown 13 Limited Lifetime Warranty Terms And Conditions 18 EC Declaration of Conformity 19 ...

Page 3: ...ning or smoking such as cigarettes matches or hot ashes Do not use without all filters in place Do not allow to be used as a toy Close attention necessary when used by or near children EARTHING GROUNDING INSTRUCTIONS This appliance must be earthed grounded If it should malfunction or breakdown earthing grounding provides a path of least resistance for electric current to reduce the risk of electri...

Page 4: ...other components These instructions assume you have both a power head and an appropriate Clayton vacuum tank Refer to the instruction manual included with the vacuum tank for additional information PHYSICAL Weight TBD lbs TBD kg Dimensions Diameter x Height 17 5 x 12 in 44 5 x 30 5 cm Sound Level 67 dBA POWER CONSUMPTION Power Rating 2 hp Power Consumption 13 5 A 120 Vac TBD A 220 240 Vac Pressure...

Page 5: ...he power head to verify that no parts are missing or damaged 4 Familiarize yourself with the power head 5 Power Head Vents NEVER BLOCK THE POWER HEAD VENTS NEVER WRAP THE POWER CORD AROUND THE POWER HEAD VENTS GETTING STARTED WGP 0_005 Compressed Air Coupler Air Out Compressed Air Coupler Air Out HEPA Wire Lock Hex Standoff HEPA Wire Lock Hex Standoff Power Switch WGP 0_006 Pneumatic Tool Sync Gau...

Page 6: ...3 Install a new HEPA filter Holding the power head on its side screw the new HEPA filter onto the filter adapter Verify the white inner ring of the HEPA filter is fully seated against the underside of the power head If it is not rotate it clockwise until fully seated Refer to the instructions included with the HEPA cable lock to install the cable lock 4 Attach the power head Position the power hea...

Page 7: ...d Air Plug may be changed to another nominal 1 4 in 6 mm style if required Hold the brass bulkhead fitting with a 1 in 26 mm open end wrench Remove the compressed air plug with either a 9 16 in 14 mm deep socket or open end wrench Install a new compressed air plug Compressed Air Coupler Air Out The Vacuum is supplied with two 1 4 in 6 mm brass high flow compatible industrial interchange compressed...

Page 8: ...ther end of the compressed air line to the Compressed Air Plug Air In on the vacuum head 2 Attach the compressed air tool Insert the compressed air line plug into a Compressed Air Coupler Air Out on the power head The vacuum may activate briefly once the airline has been connected Connect the compressed air line coupler to the tool s compressed air plug input 3 Test Pneumatic Tool Sync Toggle the ...

Page 9: ... of the work hose assembly Insert the compressed air plug into a Compressed Air Coupler Air Out port on the power head The vacuum may activate briefly once the airline has been connected 4 Attach a tool optional Insert the tool s compressed air plug into the compressed air output hose coupler The vacuum may activate briefly once the tool has been connected 5 Plug the power head vacuum into an appr...

Page 10: ...ning on the bag lift the bag out of the tank Dispose of the bag according to company policy 4 Install a new filter bag Unfold and fluff a new filter bag Push the inlet tube into the hole on the cardboard collar of the filter bag Grasp the sides of the cardboard collar and push it all the way onto the inlet tube Verify the bottom of the collar is past the opening on the underside of the inlet tube ...

Page 11: ... the pre filter The pre filter is wrapped around the HEPA filter and secured with Velcro Find the seam and carefully peel the Velcro apart Dispose of the pre filter according to company policy 4 Install a new pre filter Unfold a new pre filter and remove the thin Velcro cover strip from the Velcro hooks Wrap the pre filter tightly around the HEPA filter Secure the pre filter by adhering the Velcro...

Page 12: ...x and set aside Remove the HEPA filter from the box and remove it from the plastic bag 4 Remove the old HEPA filter Holding the power head on its side cut the HEPA cable lock and remove it Unscrew the HEPA filter from the filter adapter Dispose of the HEPA filter according to company policy 5 Install a new HEPA Filter Holding the power head on its side screw the new HEPA filter onto the threaded f...

Page 13: ...14 ga 3 Position 7 900 M14S Molex Socket Terminal 14 ga 8 900 SW SPDT 01 Switch Rocker Rect 20A 120V SPDT On Off On Black 9 918 04BH Bulkhead Adapter Brass 1 4in 10 924 04CV Check Valve 1 4 MNPT 11 930 027 Handle Carry Flex Rubber 12 940 011 Fitting Coupler 1 4in Hiflow x 1 4 MNPT 13 940 016 Fitting Plug 1 4in Hiflow x 1 4in MNPT 14 FE103212 HZSM Z Hex Standoff 10 32 MF x 3 4 in SS 15 NE10320608 H...

Page 14: ...Switch Pneumatic Relay 100PSI 15A 120V 4 922 T 25GN 1 4 in OD Nylon Tubing Green 5 922 T 50BK Tubing 1 2 OD High Temp per ft 6 924 04FC 01 Alpha Flow Control Valve 7 925 P24R160 01 Gauge Pressure 1 5in 0 160 PSI Panel Mount 8 927 04FA 02 Female Adapt 1 4 PC x 1 8 FNPT 9 927 04L 02 PC Elbow 1 8 MNPT x 1 4 Tube 10 927 04L 02F FTG Elbow 1 8 FNPT To 1 4 PC 11 927 04T Tee 1 4 PC 12 927 08L 04 FTG Elbow...

Page 15: ...trated Parts Breakdown 603 WGP 0 Sheet 3 of 5 WGP 0_013 1 2 3 4 5 Seq Item No Description 1 911 803 1 Handle Cap Sound Control Foam 2 911 803 2 Exhaust Baffle Sound Control Foam 3 911 803 3 Enclosure Top Sound Control Foam 4 911 803 4 Base Ring Sound Control Foam 5 911 803 6 Enclosure Foam 1 Sound Control 5 911 803 7 Enclosure Foam 2 Sound Control 5 911 803 8 Enclosure Foam 3 Sound Control ...

Page 16: ... Head Base 16in SS Black 5 911 011 Gasket Filter Adapter 6 911 Q6600 220T Conical Motor Gasket Silica Gel 7 FE103208 HZSM B Hex Standoff 10 32 MF x 1 2 SS With Bore 8 NE10320615 HNSZ Nut 10 32 Nylon Lock SS High 9 NE16201420 HNSZ Nut 1 4 20 Hex Lock SS 10 SE162005 PPSM Z Screw 1 4 20 x 5 16 PH SS 11 SE162064 HHSM Z Screw 1 4 20 x 4in SS Hex 12 600 WF 1364F Washer Fiber 13 64 ID x 3 8OD 13 900 WH00...

Page 17: ...Illustrated Parts Breakdown 603 WGP 0 Sheet 5 of 5 Seq Item No Description 1 600 Q6600 220T Motor Bypass 120V 13 5A 2HP 120CFM 2 605 310C HH Vac Head Motor Collar SS 3 911 04G08 Grommet 7 32 ID 1 2 OD 4 911 803 5 Motor Plate Sound Control Foam 5 SE101212 PPSS Z Screw Sheet Metal 10 X 750 Phillips SS 6 WE133203 RFS Z Washer 203ID X 500OD 047H Round Stainless Steel WGP 0_011 4 1 5 2 6 3 ...

Page 18: ...selected service location and repair the product at no charge Clayton personnel will determine the best way to repair the product Past 90 days Clayton will provide parts to the customer s site at no charge or the customer may ship the product to a Clayton selected service location at customer s expense and Clayton will repair the product at no charge and provide return shipping Repair Outside the ...

Page 19: ...ctured in compliance with the essential requirements and other relevant provisions of the following applicable directives Machinery Directive 2006 42 EC The Electromagnetic Compatibility Directive 2004 108 EC Compliance has been obtained by application of the following standards EN ISO 12100 2010 11 EN 60335 1 2012 A13 excluding 25 6 EN 60335 2 69 2012 specifically Annex AA Requirements for vacuum...

Page 20: ...X XXXX 0 WGP XXXX 0 WTX XXXX 0 WTP XXXX 0 WGX XXXX 1 WGP XXXX 1 WTX XXXX 1 WTP XXXX 1 Tank Models 115G 115T 205G 205T 215G 215T With serial numbers ranging from WH0000001 through WH9999999 Were tested to verify the integrity of the HEPA filter and the assembled machine Test Procedure The test was performed using an aerosol generator and a photometer The system was challenged with 18 microliters mᶟ...

Page 21: ...THIS PAGE IS INTENTIONALLY BLANK ...

Page 22: ...or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com Clayton products are proudly made in the USA ...

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