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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

CONTENTS

INTRODUCTION .................................................................................. 2

GUARANTEE ........................................................................................ 2

TECHNICAL DATA ............................................................................... 2

GENERAL SAFETY PRECAUTIONS ....................................................... 4

ELECTRICAL CONNECTIONS .............................................................. 7

OVERVIEW .......................................................................................... 8

OPERATING INSTRUCTIONS ................................................................ 9

CLEANING & MAINTENANCE ............................................................. 12

TROUBLESHOOTING ........................................................................... 14

VIBRATION EMISSIONS ....................................................................... 15

COMPONENT PARTS ........................................................................... 17

DECLARATION OF CONFORMITY ....................................................... 19

Summary of Contents for CAS110

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC02 12 Airless Spray Gun Model No CAS110 PART NO 2310050 ...

Page 2: ...e This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for it s intended purpose Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights Please note that details and specifications contained herein are correct at the time of goin...

Page 3: ...clarkeinternational com CONTENTS INTRODUCTION 2 GUARANTEE 2 TECHNICAL DATA 2 GENERAL SAFETY PRECAUTIONS 4 ELECTRICAL CONNECTIONS 7 OVERVIEW 8 OPERATING INSTRUCTIONS 9 CLEANING MAINTENANCE 12 TROUBLESHOOTING 14 VIBRATION EMISSIONS 15 COMPONENT PARTS 17 DECLARATION OF CONFORMITY 19 ...

Page 4: ... When operating a power tool outdoors use an extension cable suitable for outdoor use Using the correct cable reduces the risk of electric shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when you are operating a power tool Do not operate a power tool when you are tired ill or under the influence of alcohol drugs or medication 2 Wear personal protective equipment in...

Page 5: ...perate properly and perform its intended function Check for any condition that may affect the machine s operation Any damage should be properly repaired or the part replaced If in doubt DO NOT use Consult your local dealer SERVICING 1 When necessary have your power tools serviced or repaired by a qualified person using identical replacement parts This will ensure that the safety of the power tool ...

Page 6: ...ct from the mains supply when filling the paint container 8 Always thoroughly clean the spray gun after use and lubricate the piston See Maintenance 9 Never smoke while spraying or preparing paints or spray near a naked flame or heat source Many paints are flammable 10 Never use the spray gun outdoors when it is raining ...

Page 7: ...d following the wiring instructions shown below The old plug must be disposed of safely as insertion into a mains socket could cause an electrical hazard WARNING The wires in the power cable of this product are coloured in accordance with the following code Blue Neutral Brown Live If the colours of the wires in the power cable of this product do not correspond with the terminal markings of your pl...

Page 8: ...e used with various spray mediums including varnishes wood preservatives masonry paints enamel paints and oil and water based paints 1 2 3 4 5 8 6 7 9 10 1 g n i s u o H r o t o M 6 l o o T g n i k c o l b n U e l z z o N 2 l o r t n o C t u p t u O 7 2 s e v l a V e r a p S 3 r e g g i r T 8 e l z z o N e r a p S 4 t e k s a B y a r p S 9 p u C y t i s o c s i V 5 r e n i a t n o C t n i a P 0 1 ...

Page 9: ... or coatings as this will block the nozzle THINNING ALWAYS REMEMBER TO DISCONNECT FROM THE POWER SUPPLY BEFORE FILLING THE PAINT CONTAINER Most paints are supplied ready for brush application and will need to be thinned before they are suitable to be sprayed Follow the manufacturer s advice on thinning the paint when used with a spray gun The viscosity cup will help you to determine the correct vi...

Page 10: ... material and operate the trigger switch until paint is spraying 3 Adjust the output control until the required volume of paint is spraying Turn the output control in a clockwise direction B to reduce the flow and anti clockwise A to increase the flow Adjustment of the output control will affect the pattern A poor spray pattern will concentrate the paint in the centre of the spray and give a blotc...

Page 11: ...r the surface will give a thin coat and slow movement will give a heavy coat Apply one coat at a time If a further coat is required make sure you observe the manufacturers drying time recommendations before applying a second coat When spraying small areas keep the output control on a low setting This will avoid using too much paint and prevent overspray Where possible avoid stopping and starting w...

Page 12: ...een properly cleaned by the user The following action must be taken after every use 1 Empty any remaining material from the paint container 2 Clean the paint container thoroughly with the thinner that was used 3 Pour some thinner into the paint container and spray through the spray gun until only clean thinner is coming out of the nozzle 4 Thoroughly clean the paint pick up pipe and filter with th...

Page 13: ...iston and spring The wear on these parts depends on the abrasiveness of the materials being sprayed More abrasive materials such as emulsions will cause these parts to wear much faster Worn valves and nozzles will have larger holes and scratches on the internal surfaces This is likely to cause a poor spray pattern and will eventually require replacing Replacement valves are available from your dea...

Page 14: ... i h t h t i w t n i a p h c u m o o T o t e s i w k c o l c e m u l o v e h t t s u j d A n i h t o w t y l p p A g n i y a r p s e c u d e r t n i a p f o s t a o c n i h t o o t t n i a P y t i s o c s i v k c e h C n a h t r e d u o l r o t o M l a m r o n t o n r o n a e l c t o n n u G g n i s u a c d e t a c i r b u l r e d n i l y c n i k c i t s o t n o t s i p n a e l c d n a n u g y a r...

Page 15: ...m Hand Arm Vibration Syndrome HAVS which includes dead hand dead finger and white finger These are painful conditions and are widespread in industries where vibrating tools are used The health risk depends upon the vibration level and the length of time of exposure to it in effect a daily vibration dose Tools are tested using specialised equipment to approximate the vibration level generated under...

Page 16: ...st the maximum time the respective tool may be used per day The uncertainty factor should also be taken into account when assessing a risk The two figures a and K may be added together and the resultant value used to assess the risk It should be noted that if a tool is used under abnormal or unusual conditions then the vibration level could possibly increase significantly Users must always take th...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS DIAGRAM ...

Page 18: ...J 4 3 d n a l G e l b a C 4 3 0 1 1 S A C J J 1 1 g n i r p S 1 1 0 1 1 S A C J J 5 3 p i r G e r i W 5 3 0 1 1 S A C J J 2 1 d o R n o t s i P 2 1 0 1 1 S A C J J 6 3 w e r c S 6 3 0 1 1 S A C J J 3 1 r e t u O t e n g a m o r t c e l E 3 1 0 1 1 S A C J J 7 3 d a P p i r G t n o r F 7 3 0 1 1 S A C J J 4 1 w e r c S 4 1 0 1 1 S A C J J 8 3 e b u T p u k c i P 8 3 0 1 1 S A C J J 5 1 t a e S p i ...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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