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6

LUBRICATE INTERNAL COMPONENTS

1. Open the release knob. 

2. Pump the handle several strokes to ensure proper internal lubrication. 

BLEED HYDRAULIC SYSTEM

During transportation, the jack may become "air-bound" causing spongy ram 
action. 

TO BLEED THE HYDRAULIC SYSTEM - 

1. Close the release valve by turning 

release knob clockwise. 

2. Remove the cover as shown.

3. Remove the transport plug.

4. Pump the handle to raise the jack 

up to full height,

5. Install the air vent plug (supplied).

6. Replace the cover.

The jack is now ready to use.

Summary of Contents for 7623055

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0609 5 TONNE HEAVY DUTY LONG CHASSIS TROLLEY JACK MODEL NO CTJ5GLB PART NO 7623055 ...

Page 2: ...you long and satisfactory service GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be return...

Page 3: ...e sure that the jack is on a firm solid base and there is no possibility of it slipping when under load 4 Make sure the load is taken by the full saddle and that the point of lift on the load is of sufficient strength to support the full load adequately 5 Always use axle stands to stabilise the load once lifted NEVER work on or under a load unless it is fully and adequately supported NEVER rely up...

Page 4: ...4 PARTS IDENTIFICATION RELEASE KNOB SADDLE COVER FOOT PEDAL CASTORS FRONT WHEELS HANDLE LOCK ...

Page 5: ... shown CHECK OIL LEVEL With the jack in an upright position 1 Open the release valve by turning release knob counterclockwise 2 Remove the cover as shown 3 Remove the filler plug Oil should be just up to the edge of hole 4 Fill if necessary with Clarke hydraulic oil available from your local dealer ...

Page 6: ...g transportation the jack may become air bound causing spongy ram action TO BLEED THE HYDRAULIC SYSTEM 1 Close the release valve by turning release knob clockwise 2 Remove the cover as shown 3 Remove the transport plug 4 Pump the handle to raise the jack up to full height 5 Install the air vent plug supplied 6 Replace the cover The jack is now ready to use ...

Page 7: ...le stands are centred about the support point and perfectly stable before full weight is taken Ensure that the axle stands are in good condition and fully capable of supporting the load Ensure that the axle stands cannot move when supporting the load DO NOT jerk the handle ensure it lowers slowly and under complete control on to the axle stands which must be correctly positioned and take the weigh...

Page 8: ...sed area with clean oiled cloth 5 Change the oil once a year see below STORAGE Store in a dry place with the ram fully retracted If stored for long periods inspect at least once a year clean and re oil For servicing contact your CLARKE dealer or CLARKE International Service Department CHANGING THE OIL 1 Lower the saddle as far as possible 2 Lift off the cover as shown 3 Remove the air vent plug 4 ...

Page 9: ... on page 8 Air in the hydraulic system Bleed the system See page 6 Handle raises or flies back under load Air in the hydraulic system Bleed the system See page 6 Jack will not lift full height Low Oil Level See Changing the oil on page 8 Air in the hydraulic system Bleed the system See page 6 Jack will not lower completely Return spring may be faulty See your Clarke Dealer If any of these remedies...

Page 10: ...l Assembly CTJ5GLB02 3 Rear Castor Assembly CTJ5GLB03 4 Saddle CTJ5GLB04 5 Rubber Pad CTJ5GLB05 6 Foot Pedal CTJ5GLB06 7 Extension Spring CTJ5GLB07 8 Handle Assembly CTJ5GLB08 9 Release Knob CTJ5GLB09 10 Universal Joint Assembly CTJ5GLB10 11 Pump Piston Assembly CTJ5GLB11 12 Filler Plug CTJ5GLB12 ...

Page 11: ...11 DECLARATION OF CONFORMITY ...

Page 12: ...12 ...

Page 13: ......

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