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OPERATING & MAINTENANCE

INSTRUCTIONS

MORTISING MACHINE

Model No. CBM 2B

Part No. 6500005

0202

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Summary of Contents for 6500005

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS MORTISING MACHINE Model No CBM 2B Part No 6500005 0202 ...

Page 2: ...yright CLARKE International All rights reserved February 2002 2 PARTS SERVICE TEL 020 8988 7400 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com PARTS SERVICE ...

Page 3: ...t as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights CONTENTS Page Safety Precautions 4 Additional precautio...

Page 4: ...ignment of moving parts breakage of parts mountings and any other condition that may affect the machines operation Any damage should be properly repaired or the part replaced If in doubt DO NOT USE the machine Consult your local dealer 5 DISCONNECT the MACHINE from the power supply before servicing and when changing accessories or performing maintenance tasks 6 KEEP GUARDS in place and in working ...

Page 5: ...s secured to a workbench to prevent it from tipping over during operation 4 NEVER TURN MORTISING MACHINE ON before clearing the table of all objects tools scrap pieces etc 5 ALWAYS KEEP hands fingers and hair well away from the rotating bit 6 DO NOT ATTEMPT to mortise materials that do not have a flat surface unless a suitable support is used 7 ALWAYS use the Hold Down to prevent work from lifting...

Page 6: ...ured RED Connect BLUE coloured cord to plug terminal marked with a letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Never use the plug without the fuse c...

Page 7: ...Fence Locking Lever comprising 6 1 Lever 6 2 Screw post 6 3 Screw 6 4 Spring 7 Fence Adjuster c w Spring 8 Chuck Key 9 2 x Hex Wrenches 6mm 8mm 10 Hex Key 4mm 11 2 x C sk Head Screws 12 1 2 Mortice and Bit 13 Wall Bracket for Mortice and Bits Not Shown 1 Table 2 Mortice Machine complete with 13mm Chuck Should there be any deficiency or damage to any of the components please contact your Clarke dea...

Page 8: ...rench provided NOTE The handle is used to raise and lower the head It may be adjusted for maximum leverage and comfortduringoperation Todothis pullthelever away from the shaft and turn it to a more comfortableorappropriateposition Releasethe lever and it will return under spring pressure 2 Raise the head using the Operating handle to the top of its travel and hold in place by securing the Depth St...

Page 9: ...ole in the block and secure with the Fence Locking Lever First screw the post into the housing 4 5A then attach the Locking Lever and secure with the screw and spring 5 5A 6 Insert the Hold Down Post into the hole in the fence with the flat facing the grub screw in the fence housing Secure with the grub screw using the Hex Key provided 6 ...

Page 10: ...Fence stem as shown Secure using the grub screw provided 7 8 INSTALLATION IMPORTANT Before using the machine it must be bolted down to a firm and stable workbench to preventitfromtippingduringoperation Twoholesaresuppliedinthebaseforthispurpose Additionally the chisel and bit must be installed and various adjustments made before the machine can be used These procedures are described on the followi...

Page 11: ... bit into the chisel then insert the chisel and bit up through the hole in the head Push the chisel up as far as possible into the head and nip up the grub screw to temporarily hold it in this position using the hex wrench provided You can lower the drill bit gently and allow it to rest on the table whilst carrying out this operation NOTE The opening in the side of the chisel should always be to t...

Page 12: ...fore setting the 1 16 2mm clearance If the bit does bottom out in the chuck first slacken off the grub screw securing the chisel and lower it approx 1 16 2mm and try again ADJUSTING THE FENCE Thefencecanbemovedinorout byslackening the locking lever sliding the fence to the desired position and re tightening the locking lever Alternatively precise control is possible by using the device shown in th...

Page 13: ...e chisel should always face TOWARDS THE DIRECTION OF MOVEMENT OF THE WORKPIECE see diagram below ADJUSTING THE DEPTH STOP A depth stop is provided which may be used to limit the depth of the chisel cut To adjust the depth stop slacken the securing knob so that the stop is capable of being moved but will not drop under its own weight then raise the stop so that it contacts the underside of the head...

Page 14: ...t the machine from starting again should the supply be restored 7 With the machine running feed the chisel and bit steadily into the workpiece by pulling down on the operating handle NOTES It is recommended that you check the position and depth of cut on a piece of scrap before cutting your workpiece The rate of penetration of the chisel must be fast enough to prevent burning at the tip of the bit...

Page 15: ...ewoodfromsplinteringwhenbreaking through the bottom of the mortise and also prevents damage to the table Always switch the mortising machine off after use Never leave the machine running unattended 15 MAINTENANCE WARNING For your own safety turn OFF power and disconnect tool from power source before performing any maintenance The machine is maintenance free except for periodically cleaning away an...

Page 16: ...er of the bit Use a mortice chisel cutter with the correct size pilot to sharpen the chisel Two or three turns of the cutter in a carpenters hand brace should be enough to sharpen the chisel Remove any burrs from the outside of the chisel with a fine oilstone Chisels and bits will need replacing when they become badly worn and difficult to sharpen For best performance the chisel and bit need to be...

Page 17: ... EFCBM2B07 8 Screw Post 1 EFCBM2B08 9 Hex Wrench 6mm 1 6502089 10 Hex Wrench 8mm 1 6502091 11 Hex Key 4mm 1 EFCBM2B11 12 Chuck Key 1 EFCBM2B12 13 Damper 1 EFCBM2B13 14 Operating Lever 1 EFCBM2B14 15 Pin 1 EFCBM2B15 16 Spring 1 EFCBM2B16 17 Spring 1 EFCBM2B17 18 Adjuster Assembly 1 EFCBM2B18 19 Drill Chisel set 1 4 1 see Accesssories 20 Wall Bracket 1 EFCBM2B20 No Description Qty Part No SPARE PART...

Page 18: ...80mm Head Travel 1 2 Chisel installed 112mm Fence Size 40x350mm Base Size 255x200mm Overall Dimensions DxWxH Fence Fitted 360x350x620mm Net Weight 24kg ACCESSORIES The following Morticing Chisels and Bits are available from your CLARKE dealer Mortice Width Bit Shank Size Part No 1 6mm 1 4 5mm 6500025 2 9mm 3 8 6mm 6500026 3 13mm 1 2 9mm 6500027 4 16mm 5 8 13mm 6500028 ...

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