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Page 6: ...there is a high potential for damage from cavitation Specify this valve series for a wide variety of control valve applications having pressure dif ferentials up to 300 psid or for relief valves havi...
Page 7: ...D Threaded 3 25 3 25 3 25 4 75 5 50 6 25 DD 150 ANSI 4 00 4 75 5 50 6 00 7 50 10 00 12 69 14 88 17 00 19 50 20 81 30 75 DDD 300 ANSI 4 25 5 00 5 88 6 38 7 88 10 50 13 25 15 56 17 75 20 25 21 62 31 62...
Page 8: ...nimum flow velocity is 1 ft sec 5 Consult factory for conditions exceeding these recommendations 100G 01KO ANTI CAVITATION VALVE CURVES 100 10 1000 10000 FLOW RATE gpm 10 100 PRESSURE DROP psi 400 1 3...
Page 9: ...per layer of nylon fabric and shall be cycle tested 100 000 times to insure longevity The diaphragm shall be fully supported in the valve body and cover by machined surfaces which support no less tha...
Page 10: ...valve are standard Cla Val main valve parts All service and maintenance information for the standard 100 Series main valves in this manual also apply to the 600 series main valves The most important t...
Page 11: ...Disc Retainer 13 Disc 14 Stem 15 Seat 16 Body 17 Spring 22 Flat Head Screws 10 and larger 23 Seat O Ring 24 Hex Bolt 3 Thru 6 25 Nameplate Mounted on inlet flange 26 Upper Spring Washer Epoxy coated...
Page 12: ...nstall gasket 14 and spring 19 for 2 30 and 2 6 5 psi range onto plug 13 and fasten into body Disc retainer must enter guide hole in plug as it is assembled Screw the plug in by hand Use wrench to tig...
Page 13: ...set 10 psi 3 0 15 75 set 20 psi 9 0 20 105 set 60 psi 12 0 30 300 set 60 psi 27 0 Approximate Final Adjustment should be with a pressure gauge and with flow Item Description Material Part Number List...
Page 14: ...2 30 set 10 psi 3 0 15 75 set 20 psi 9 0 20 105 set 40 psi 12 0 30 300 set 60 psi 27 0 Approximate Final Adjustment should be with a pressure gauge and with flow Item Description Material Part Number...
Page 15: ...e off of stem top 6 Remove jam nut 23 and disc retainer assembly 21 from stem Use soft jawed pliers or vise to hold stem The polished surface of stem must not be scored or scratched 7 The seat 22 need...
Page 16: ...C9083B 8 O Ring Seat Rubber 00718H 00718H 00718H 00718H 9 Screw Adjusting Brass 7188201D 7188201D 7188201D 82811B 10 Nut Hex Locking 303 SS 6780106J 6780106J 6780106J 6780606H 11 Guide Spring 303 SS...
Page 17: ...ON AA 100 01 3 8 HYTROL VALVE 7 3 8 1 Hytrol Valve PARTS LIST ITEM DESCRIPTION 1 Cover Screw 8 Required 2 Cover 3 Spring 4 Diaphragm Washer 5 Diaphragm 6 Disc Retainer Assembly 7 Body Plug 3 8 NPT 8 B...
Page 18: ...ESCRIPTION 1 COVER SCREW 2 COVER 3 SPRING 4 STEM NUT 5 DIAPHRAGM WASHER 6 DIAPHRAGM 7 DISC RETAINER ASSEMBLY 8 DISC GUIDE STEM 9 BODY 10 SEAT 11 NAMEPLATE 12 BODY PLUG HEX HD 13 O RING SEAT FOR OLD ST...
Page 19: ...igned for contin uous duty service When the solenoid is energized for a long period the solenoid enclosure becomes hot and can be touched with the bare hand for only an instant This safe operating tem...
Page 20: ...ISC HOLDER ASSEMBLY DISC SPRING BODY GASKET END CAP END CAP BODY GASKET DISC SPRING DISC DISC HOLDER BODY ST ST BODY GASKET CORE ASSEMEBLY CORE SPRING WIDE END IN CORE FIRST CLOSED END PROTUDES FROM T...
Page 21: ...NG To prevent the possibility of electrical shock from the accessibility of live parts install the open frame solenoid in an enclosure FOR BLACK ENCLOSURETYPES 7 AND 9 ONLY CAUTION To prevent fire or...
Page 22: ...e and vent fluid to a safe area before servicing Cleaning All solenoid operators and valves should be cleaned periodically The time between cleaning will vary depending on medium and service condition...
Page 23: ...olenoid finger washer valve bonnet core tube Bolted Bonnet Construction red cap nameplate retainer solenoid with 1 2 NPT 1 312 diameter mounting hole grounding wire green or green with yellow stripes...
Page 24: ...erminals or Screw Terminals screw terminal block see note junction box gasket junction box with 1 2 conduit connection and grounding terminal socket head screw 5 32 hex key wrench cover screw cover co...
Page 25: ...esired position open or closed X105L X105L2 MODELS COM N C N O Circuit Diagram of Single Pole Double Throw Switch Common Lug Normally Closed Normally Open N C N C N O COM COM Circut Diagram of Single...
Page 26: ...9 2 44 2 94 2 94 2 94 2 94 4 32 5 19 8 40 8 40 8 40 8 40 C NPT 1 4 1 4 1 2 1 2 1 2 3 4 3 4 1 1 1 1 4 1 1 2 2 2 3 4 3 4 2 2 2 2 BasicValve 100 20 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48 Dimension A 7...
Page 27: ...Bracket Switch Mounting 10 thru 16 7 67815 06J Nut Jam All 8 63674G Plate Mounting All 9 2838201J 2838202G Adapter Adapter 2 thru 3 4 thru 16 10 63398C Bushing Gland All 11 00951E O Ring 2 All 12 676...
Page 28: ...Materials Aluminum switch housing Steel bracket and brass adapter Stainless steel stem Electrical 1 2 Conduit connection Switch Type SPDT UL File No E12252 CSA Certified File No LR57325 Weather proof...
Page 29: ...et Screw All 3 67578 21B Screw Machine 2 All 4 67584 23F Washer Lock 2 All 5 34637K Switch Assembly Weather Proof All 34633J Switch Assembly Explosion Proof All 6 64310G Bracket Switch Mounting 10 thr...
Page 30: ...3 4 1 2 1 3 8 7 8 Flow Clean Strainer X46 INSPECTION Inspect internal and external threads for damage or evidence of cross threading Check inner and outer screens for clogging embedded foreign particl...
Page 31: ...t Cla Val 2011 Printed in USA Specifications subject to change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com...
Page 32: ...r similar sharp pointed tool to remove O ring from the stem INSPECTION Inspect all threads for damage or evidence of cross threading Check mating surface of seat and valve disc for excessive scoring o...
Page 33: ...Stamped on Side Description CV Flow Control Part Description Material CLA VAL Copyright Cla Val 2018 Printed in USA Specifications subject to change without notice 1701 Placentia Ave Costa Mesa CA 926...
Page 34: ...c Polytherimide 4 Seat NBR 5 Spring Stainless Steel Size NPT Stock Number A B C I CV psi Wt 3 8 9834501A 1 73 0 79 1 06 0 40 4 55 400 0 37 1 2 9834502J 2 32 0 98 1 35 0 53 6 00 400 0 32 NSF 61 Approve...
Page 35: ...change without notice P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com PL X43 R 9 2012 PARTS LIST ITEM DESCRIPTION MATERIAL 1...
Page 36: ...DO NOT REMOVE THIS VALVE HAS BEEN MODIFIED SINCE ORIGINAL SHIPMENT FROM FACTORY WHEN ORDERING PARTS AND OR SERVICE SUPPLY DATA FROM THIS PLATE ALL OTHER PLATES ON ORIGINAL VALVE REDUCED PRESSURE BACK...
Page 37: ...ge any of the foregoing or assume any additional liability or responsibility in connection with the product The liability of Cla Val is limited to material replacements F O B Newport Beach California...
Page 38: ...176627G 21176645E Consult factory for larger sizes BUNA N MATERIAL RUBBER KIT REPAIR KIT REBUILD KIT STUD NUT KIT STOCK NO STOCK NO STOCK NO STOCK NO 3 9169805A 21176608K 21176618H 21176637E 4 9169812...
Page 39: ...0210903K 20 N A 20210907F 24 N A 20210907F BUNA N Standard Material VITON For KB Controls Pilot Control Kit Stock Number Pilot Control Kit Stock Number Pilot Control Kit Stock Number CDB 9170006C CFM...
