CKD HD-0.5 Instruction Manual Download Page 1

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ＣＫＤCorporation

15-09 7th edition 90-8698-A

HEATLESS AIR DRYER

INSTRUCTION MANUAL

HD-0.5
HD-1
HD-1.5
HD-2
HD-4
HD-6
HD-9

●

Be sure to read this manual before installing and operating

your HEATLESS AIR DRYER.

●

Keep this manual within the reach of an operator all the

time.

Summary of Contents for HD-0.5

Page 1: ...0 8698 A HEATLESS AIR DRYER INSTRUCTION MANUAL HD 0 5 HD 1 HD 1 5 HD 2 HD 4 HD 6 HD 9 Be sure to read this manual before installing and operating your HEATLESS AIR DRYER Keep this manual within the re...

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Page 3: ...For proper application of it please read this manual well prior to start operating it Beware of causing unexpected trouble sometimes otherwise not only may fail to attain the capacity to its full exte...

Page 4: ...ESHOOTING 6 6 HEATLESS AIR DRYER INSTALLATION DIAGRAM 7 7 OUTLINE DRAWING 8 8 PNEUMATIC CIRCUIT DIAGRAM 11 9 OVERHAULING 12 10 ELECTRIC WIRING DIAGRAM 13 11 ELECTRIC CIRCUIT DIAGRAM 14 12 CHANGE OVER...

Page 5: ...dryer Break down or shorter life time of the product may result If you did the warranty is expired 7 Do not touch any parts wires terminals or piping in side of the dryer Causes of an electric shock o...

Page 6: ...g In the left hand side figure the timer keeps both of the solenoid valve D and F closed during the stationary stage Here the air from desiccant tube A flows into desiccant tube C through orifice B vi...

Page 7: ...he power source before applying pressure particularly at pressure less than 0 2MPa may deteriorate the function of ball check causing excessively high rate of regenerative purging at the beginning 4 2...

Page 8: ...g it There is a possibility that air leaks when excessive power is added because there is O ring HD 2 HD 4 Turn the hex head part of the head gripping it Do not grip it in the size shown 10mm in a rig...

Page 9: ...mm 10mm in a right picture when you turn the lower side of the tower gripping it There is a possibility that air leaks when excessive power is added because there is O ring 4 6 Replacement of solenoid...

Page 10: ...t orifice Check and repair Replace the coil Clean the orifice Excessively high regenerative purging in one side of tube Intrusion of foreign substance in solenoid valve Broken plunger spring of soleno...

Page 11: ...7 Note 1 is a reference diagram for installing regulator and flow meter 2 Microalescer is not needed if the inlet air has no oil content 6 HEATESS AIR DRYER INSTALLATION DIAGRAM...

Page 12: ...R MOTOR 87 8709 2 1 J226 058 FOR 200V 13 VALVE SEAT 2 30 8728 2 3 TIMER MOTOR 87 8709 1 1 J226 057 FOR 100V 12 VALVE SEAT 1 30 8727 2 2 SOLENOID VALVE 15 8855 2 2 ADK11 15X2016 FL AC200V 11 O RING 78...

Page 13: ...RONT COVER 1 16 BALL CHECK 79 506 2 5 BRACKET 1 15 VALVE SEAT 2 F4 506836 2 4 SILENCER 43 8719 1 SL 10A 14 VALVE SEAT 1 F4 506835 2 3 TIMER MOTOR 87 8710 2 1 J226 060 FOR 200V 13 Cross recessed pan he...

Page 14: ...G 87 6299 1 CORD 2 3m 19 MOISTURE INDICATOR F4 188308 1 6 FRONT COVER 1 18 NAME PLATE 1 5 BRACKET 1 17 O RING 78 8702 8 4 SILENCER 43 8719 2 SL 10A 16 O RING 78 042 8 3 TIMER MOTOR 87 8711 1 1 J226 06...

Page 15: ...11 8 1 8 2 HD 0 5 HD 1 HD 1 5 HD 2 HD 4 HD 6 8 3 HD 9 M I MOISTURE INDICATOR SIL SILENCER S V SOLENOID VALVE OR ORIFICE SA V SHUTTLE VALVE D D A B DRYING DRUM No PART 8 PNEUMATIC CIRCUIT DIAGRAM...

Page 16: ...12 9 OVERHAULING...

Page 17: ...13 10 1 HD 0 5 HD 1 HD 1 5 HD 2 HD 4 HD 6 10 2 HD 9 10 ELECTRIC WIRING DIAGRAM...

Page 18: ...5 HD 1 HD 1 5 HD 2 HD 4 12 2 HD 6 12 3 HD 9 ELECTRIC CIRCUIT DIAGRAM CHANGE OVER TIME CHART S OL Switch with indicating lamp TM Timer motor M Motor LS 1 2 Limit switches S V 1 2 3 4 Solenoid valves F...

Page 19: ...Also send the desiccant tube which will be returned after replacing the desiccant Note Stop the secondary valve and carry out regenerative purging for about 30 minutes after the replacement of desicc...

Page 20: ...tor 1 HD 0 5 1 1 5 2 4 For 100V 87 8709 1 For 200V 87 8709 2 HD 6 For 100V 87 8710 1 For 200V 87 8710 2 HD 9 For 100V 87 8711 1 For 200V 87 8711 2 5 Switch 9 6g 1 For 100V 87 8727 1 For 200V 87 8727 2...

Page 21: ...Parts Term More than 1 yr less than 2 yr More than 2 yr less than 3 yr More than 3 yr 9 O ring 0 3g NBR 4 8 78 042 ARP 568 112 10 O ring 0 3g NBR 4 8 78 8702 JIS B2401 P16 11 Fuse 1 Glass tube fuse 5...

Page 22: ...21 Dew point can be measured either by using dry ice and thermometer or through an instrument using electricity or battery In general dry ice is used for measuring dew points up to 40 while dew points...

Page 23: ...regeneration heatless system Regeneration cycle Change over Every 60Hz 1min Change 0 5min 50Hz 1 2min Change 0 6min Change over Every 60Hz 4min Change 2min 50Hz 4 8min Change 2 4min Power source Singl...