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© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Maintenance

25

AJ0975

Cleaning Air Filter

Air filters remove foreign matter and condensate from 
supply air as it passes through filter. The frequency at 
which the filter baffle plate and filter element should 
be cleaned depends upon the amount of condensate 
and foreign matter in the supply air. The condensate 
level should not raise above the baffle. That is a sign of 
a faulty auto-drain which would need to be cleaned, 
replaced or repaired.

Erratic regulator operations or loss of regulation is 
almost always due to dirt.

The following steps outline the procedure for cleaning 
the air filter.

1. Close and lock air service shut-off valve.

2. Remove filter bowl. Use a strap wrench if 

required. Disassemble regulator, making notes as 
a guide for reassembly.

3. Clean parts with household soap and blow out 

body with compressed air.

IMPORTANT: DO NOT use cleansing agents such 
as acetone, benzene, carbon tetrachloride, gasoline, 
toluene, etc., which are damaging to the plastic 
sight glass.

4. Reassemble per your notes. Make sure o-ring is 

in position on the filter bowl. Tighten bowl to 
filter body. Tighten slightly more than hand tight. 

5. Open air service shut-off valve.

Maintenance kits available. Refer to parts manual for 
numbers.

Cleaning Steam Strainer

Strainer removes foreign matter from steam. The 
frequency at which the strainer must be cleaned is 
dependent upon the amount of foreign matter 
suspended in the steam. It is recommended that the 
strainer screen be removed and checked for cleanliness 
after 2 weeks or 80 hours of operation. If little or no 
foreign matter has collected on the screen, time 
between inspections can be increased accordingly.

Cleaning Customer-Furnished Steam 
Traps

Some steam traps are provided with internal steam 
strainers. These strainers should be cleaned.

All repairable traps should be opened at least once a 
year to visually check operating mechanisms.

Remove sediment and dirt from trap body. The 
mechanism may require cleaning by immersing in 
appropriate cleaning fluid.

NOTE: Check instructions provided with trap or 
with trap manufacturer for appropriate cleaning 
fluids.

To avoid possible serious injury ALWAYS 
close air supply line shut-off valve AND 
lock out air service BEFORE:
• opening filter drain cock
• removing filter bowl
• filling oil bowl

W380

WARNING

To avoid possible serious injury when 
cleaning or repairing traps or strainers:
• Shut off AND lock out ALL steam 

service to press.

• Let heated surfaces cool.

W381

WARNING

Summary of Contents for CAB438C

Page 1: ...ce Parts Fax 502 681 1275 Combination Sleever Bosom Body and Yoke Press Part No AJ0975 March 2004 CSBBYMV CAB438C CAB438C www cissellmfg com Read and understand these instructions before operating or...

Page 2: ......

Page 3: ...MV 6 Operating Controls and Indicators 7 Operating Controls and Indicators 8 Resetting Air Circuit 10 Pressing Short Sleeve Shirts 10 Operating Instructions 11 Pre Operating Services 11 Post Operating...

Page 4: ...Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 2 AJ0975 Notes...

Page 5: ...r conditions you do not understand Always contact your dealer distributor service agent or the manufacturer on any problems or conditions you do not understand 1 Read all instructions before using the...

Page 6: ...r loose plugs 13 Never operate the press with any guards and or panels removed 14 DO NOT operate the press with missing or broken parts 15 DO NOT bypass any safety devices 16 Failure to install mainta...

Page 7: ...t End Guard 8 Sleeve Blower 2 Sleeve Extender Arms 9 Heat Exchanger Buck Air Bags 3 Buck 10 Heat Exchanger Sleeves 4 Mirror 11 Electrical Control Panel 5 Safety Bars 12 Front Head 6 Water Spray Gun 13...

Page 8: ...Exhaust Muffler 7 Blower Buck Air Bags 2 Rear Head 8 Steam Inlet 3 Left End Guard 9 OSHA Approved Shut Off Valve at Air Inlet 4 Air Intake Filters 10 Air Inlet Filter Regulator and Lubricator 5 Steam...

Page 9: ...nce Laundry Systems LLC DO NOT COPY or TRANSMIT Operation 7 AJ0975 Operating Controls and Indicators Figure 3 CAB698N CAB89N 1 2 3 4 5 6 SEE DETAIL ABOVE 17 16 15 14 18 19 20 21 22 7 8 9 10 11 13 CAB6...

Page 10: ...ing position inside cabinet Press simultaneously with left gray buck in button item 13 to actuate 8 Black vacuum release button Turns vacuum off to buck Press to actuate 9 Emergency Stop button Exhaus...

Page 11: ...lamp air cylinder Stops buck travel and opens press heads or keeps press heads from closing Press will not operate until air circuit is reset Press to actuate 18 Counter Registers number of garments p...

Page 12: ...it pops up Press reset button Air should reset and line pressure approximately 65 psi 4 48 bar should register on gauge NOTE If press does not reset call a qualified service technician Pressing Short...

Page 13: ...se Press other safety bar Press heads should open buck should remain stationary gauge should read 0 NOTE It is necessary to pull buck back to dressing position before resetting the press 8 Reset air t...

Page 14: ...er is scorched or torn Bags have holes Flannel is hard or brittle not springy 8 Clean press heads if required Cleaning Press Heads Press heads require cleaning if Discoloration transfers from head to...

Page 15: ...collar and cuff press As this shirt progresses COUNTERCLOCKWISE through the station other shirts will also be introduced until there is a shirt at the collar post the CSBBYMV and the CUCC The operator...

Page 16: ...osition Grasp extreme ends of shirt yoke with both hands Stretch yoke and center shirt on the buck Refer to Figure 6 3 Front seam of yoke should form a straight line across the buck when properly dres...

Page 17: ...sleeve Repeat with other sleeve Refer to NOTE NOTE Dress sleeve into clamp at CUFF SEAM Do NOT place cuff in clamp Loading cuff into clamp will pinch or crease the cuff A guide on each clamp will caus...

Page 18: ...om of the placket and side seam at the left side of the shirt Gently pull downward Pull the placket downward in the direction of the natural A This action has straightened the front and back of the sh...

Page 19: ...UCK IN buttons at the same time to start pressing cycle NOTE Stay clear as buck enters cabinet 16 When press cycle is finished and buck has traveled out of cabinet unclamp sleeves by pulling both of t...

Page 20: ...tention Keep press padding in good condition Too much moisture in shirts will increase pressing cycle time reduce shirt production and padding life Too little moisture will cause poor shirt finish Che...

Page 21: ...lannel Fifty ounce 50 oz flannel is NOT recommended for vacuum units To increase the life cycle build up padding that has developed low areas and is producing pin wrinkles or rough dry spots on finish...

Page 22: ...er to Installation Manual Placket bowing at the button strips item 2 1 Operator pulling shirt too tightly on buck Dress shirt so it hangs in natural A Refer to Buck Dressing Instructions 2 Shirt not h...

Page 23: ...hose and look through hose from one end to the other 8 Air leak at discharge tube Align discharge tube to meet up with receiving tube 9 Holes in side air bags Replace air bags Damp patches on front or...

Page 24: ...e and look through hose from one end to another 3 Improper air bags installed on buck Check air pressure gauge on discharge tube when buck is in pressing position and blower is on If air pressure gaug...

Page 25: ...plete details for the inspections and or corrective actions are not listed in Table 3 refer to the referenced paragraphs for detailed instructions To avoid possible serious injury ALWAYS shut off serv...

Page 26: ...y labels See Parts Manual for location and description of labels Replace labels which are damaged missing or unreadable Inspect buck stop adjustments Shock absorber should not bottom out Adjust shock...

Page 27: ...ightly more than hand tight 5 Open air service shut off valve Maintenance kits available Refer to parts manual for numbers Cleaning Steam Strainer Strainer removes foreign matter from steam The freque...

Page 28: ...able 4 for lubrication points To avoid possible serious injury ALWAYS close air supply line shut off valve AND lock out air service BEFORE performing lubrication services W437 WARNING Figure 21 CAB542...

Page 29: ...Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Maintenance 27 AJ0975 Figure 22 90 120 160 40 CAB94N H HI TEMP LUBRICANT ISO VG 32 GRADE OIL APPLICATION OF SYMBOL G...

Page 30: ...ition remove air line from shaft end of cylinder and dispense 6 to 8 drops of oil into air line Reconnect air line and push buck into pressing position With buck in pressing position remove air line f...

Page 31: ...the bowl to 3 4 full oil level approximately 1 2 inch 12 7 mm from top with SAE 10 weight non detergent oil refer to IMPORTANT Do not overfill bowl Damage to filter regulator valves and cylinders wil...

Page 32: ...Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Maintenance AJ0975 30 Notes...

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