Ciscomotors SNAP 100 Maintenance Manual Download Page 1

SNAP 100

Rel.3/2007

MAINTENANCE MANUAL

All information in this publication is based the latest product information available at the time of
approval for printing.
CISCOMOTORS reserves the right to make changes at any time without notice and without
incurring any obligation.
No part of this publication may be reproduced without written permission.
Ciscomotors 2004

Summary of Contents for SNAP 100

Page 1: ...ed the latest product information available at the time of approval for printing CISCOMOTORS reserves the right to make changes at any time without notice and without incurring any obligation No part...

Page 2: ...cleaning Pag 8 3 3 Maintenance schedule Pag 9 4 STORAGE Pag 10 5 SPARE PARTS EQUIPMENT Pag 11 5 1 Spare parts Pag 11 5 2 Equipment Pag 12 6 ASSEMBLY DISASSEMBLY Pag 13 6 1 Carburettor Pag 13 6 2 Term...

Page 3: ...g and spark plug fouling Too little oil will cause engine damage or premature wear Mix fuel in a ratio of 40 parts gasoline to 1 part oil 40 1 Vegetable oils separate from gasoline more easily than mi...

Page 4: ...ut to accelerate 5 Allow the engine to warm up for at least 2 minutes before riding off 6 Slowly increase rpm and don t grip the throttle warming the engine is important to prevent cold seizures Warm...

Page 5: ...Pag 5 Fig 2...

Page 6: ...SPECIFICATIONS 2 1 ENGINE INSTALLATION ON CHASSIS Fig 3 1 Engine stop connector 2 Throttle cable 3 Propeller 4 Support engine 5 Manual starter CAUTION To use antivibrating of optimal quality not super...

Page 7: ...Ignition Elettronic ignition Rotor Variable Advance Spark plug standard Ngk BR9HS B9HS Winter spark plug Ngk BR8HS B8HS Starter Manual Carburettor Type Walbro WB32 Ciscomotors Dell orto Walbro Settin...

Page 8: ...nuine Ciscomotors parts when maintenance your Snap100 Clean parts in non flammable cleaning solvent when disassembling Lubricate any sliding surface O rings and seals before reassembling W WA AR RN NI...

Page 9: ...00 hours Cylinder head decarbonizing and cleaning sponge filter Complete piston Reducer s lubricant Every 200 hours Diameter clutch usury of the bell clutch and glass wool of the silencer Crankshaft b...

Page 10: ...t you take certain steps to reduce the effects of deterioration from nonuse of your Snap100 In addition necessary repairs should be made BEFORE storing your Snap100 otherwise these repairs and clean m...

Page 11: ...36 0 IGNITION SPOOL 000037 0 CAP SCREW SPOOL 000039 0 WASHER AND NUT WOODRUFF COD DESCRIZIONE 000040 0 SCREW GRAFT STARTER 000041 0 COOLING FAN 000042 0 NUT GRAFT 000043 0 CAP SCREW COOLING FAN 000044...

Page 12: ...00 301 SOCKETS HEX 11 m m 100 302 SOCKETS HEX 10 m m 100 310 MALE HEXAGON KEY 3m m 100 311 MALE HEXAGON KEY 4m m 100 312 MALE HEXAGON KEY 5m m 100 315 SCREWDRIVERS BLADE 1XL 100 316 SCREWDRIVERS PHILL...

Page 13: ...fe 6 1 DISASSEMBLY CARBURETTOR This section covers maintenance of the carburettor Repalce diaphragm fuel pump Fig 4 1 Remove the 4 screw Fig 4 2 Remove the diaphragm 3 Clean the filter 4 To replace th...

Page 14: ...engine througly to keep dirt from entering the engine Remove any gasket material from the mating surfaces Do not use a screwdriver to remove the cylinder head Clean all parts before inspecting Before...

Page 15: ...silicon gasket higt temperature Fig 8 Fig 9 8 Remove the 4 cylinder head nuts Fig 9 9 Remove the cylinder head o ring gasket Fig10 Fig 10 NOTE To avoid warping the cylinder head use a criss cross patt...

Page 16: ...r of needle nose pliers Fig 11 11 Press the piston pin out of the piston and remove the piston Fig 12 Fig 12 Fig 13 12 Spread each piston ring end remove by lifting it up a point just oppisite the gap...

Page 17: ...posits from the exhaust CAUTION Do not damage the cylinder bore INSTALLATION PISTON Fig 14 1 Install the piston rings like Fig 14 2 Lubricate the piston rings and piston ring grooves with clean 2 stro...

Page 18: ...Align each ring and gap with the piston ring pins in the ring groves Fig 16 Fig 16 8 Lubricate the piston with 2 stroke oil 9 Slip the cylinder over the top of the piston while compressing the rings...

Page 19: ...ust Fig 6 2 Pull the exhaust with resolution and insert the spherical entrance on the cylinder Fig 8 3 Install the springs Fig 7 4 Tighten the 2 nuts to specified torque Fig 6 TORQUE 10Nm 1 kgf m INST...

Page 20: ...emove the pulley 5 Replace chord 3 m m diameter CAUTION NOT REMOVE THE SPRING fig 21 1 Install the pulley and tighten the screw Fig 19 to the specified torque TORQUE 15Nm 1 5 kgf m 2 Insert the starte...

Page 21: ...Remove the glass wool 4 Remove the carbon deposite from the inner pipe using the wire brush 1 Repalce the glass wool 2 Install the new glass wool packing material opening the incision of the glass wo...

Page 22: ...degradable detergents don t use gasoline and dry the sponge filter 6 Lubricate the sponge filter Fig 25 7 Assembly all of the airbox CAUTION INSTALL THE SECURITY CABLE fig 23 Fig 24 Fig 25 Foam filter...

Page 23: ...Unscrew the cap screw fig 26 2 Unthread the hub from the reducer Fig 27 1 Replace the hub on rapid graft DIN 5482 15x12 Z9 Fig 27 2 Tighten the cap screw with the washer in the equipment at the specif...

Page 24: ...THE INGNITION DISASSEMBLY Fig 28 1 Disassembly the engine from the chassis 2 Remove the 4 cap screw on the ignition crankcase Fig 18 3 Remove the 3 cap screw of the ignition fan Fig 28 4 Remove the 2...

Page 25: ...en the cap screws at the specified torque TORQUE 12Nm 1 2 kgf m 5 Assembly the ignition fan tightening the 3 cap screws with locking agent at the specified torque TORQUE 12Nm 1 2 kgf m ATTENTION REPLA...

Page 26: ...n thickness 8 Assembly the 2 carter in the right position with gear and pin CAUTION Utilize manual press to get together the crankcase 9 Tighten the screw at the specified torque TORQUE 12Nm 1 2 kgf m...

Page 27: ...the motor without accelerating the motor must set off 5 To reduce the passage holes air of the filter airbox with one hand in order to hold the rich carburation for some second ones 6 To warm the mot...

Page 28: ...Replace the diaphragm fig 27 The engine stop switch is to ON Move it on OFF Faulty spark plug Replace Try spark test Broken or shorted ignition coil Replace 2 ENGINE LACHS POWER CHECK POSSIBLE CAUSES...

Page 29: ...x pitch Torque gf m Cap screw propeller hub M 6 x 1 0 1 2 Spark plug M14 x 1 25 1 8 Cap screw cooling air duct M 5 x 0 8 0 6 Cap screw crankcase starter M 5 x 0 8 0 6 Bolt cylinder head M 7 x 1 0 1 2...

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