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Circuitlink BrakeCheck 2 Series, User Manual

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BrakeCheck 

User Manual 

 
 
 
 
 
 
 
 
 
 
 
 
 

    Circuitlink Pty Ltd 

Unit 4, 87 Station Road 
Seven Hills NSW 2147 
AUSTRALIA 
Phone: +61-2-9624-1922 
Fax: +61-2-9624-1911 
Email: [email protected] 
Website: http://www.circuitlink.com.au 

 
 

Summary of Contents for BrakeCheck 2 Series

Page 1: ...keCheck User Manual Circuitlink Pty Ltd Unit 4 87 Station Road Seven Hills NSW 2147 AUSTRALIA Phone 61 2 9624 1922 Fax 61 2 9624 1911 Email support circuitlink com au Website http www circuitlink com...

Page 2: ...itlink Pty Ltd or its accredited agent and loss or damage caused by installation maintenance or service which is carried out by unauthorised personnel will not be accepted This manual is intended only...

Page 3: ...ling Brake Test Results 21 Printing Test Results single test units 24 To Print using the Cable 24 To Print using the Infra Red Link 25 Printing Test Results units that support multiple test results 26...

Page 4: ...2001 2016 Circuitlink Pty Ltd...

Page 5: ...akeCheck will test the performance of both the Service Brake foot brake and the Hand Brake parking brake and will report the magnitude of any sideways pull detected during testing All of the BrakeChec...

Page 6: ...temperature of the unit is between 00 C and 430 C 320 F 1090 F Charge LED Flash Codes The Charging Battery LED gives a visual indication of the charging mode status For BrakeCheck with USB model Char...

Page 7: ...o short blinks per second Battery voltage too high or battery disconnected Three short blinks per second Battery is cold charger will warm up the batteries before normal charging can start Four short...

Page 8: ...the BrakeCheck ON Menu Press the Menu key repeatedly to change the Current Mode Enter Press the Enter key to change the Displayed Result Print Press the Print key to send the test results to the Print...

Page 9: ...and Brake Test LED will be lit and the display will show The unit is ready to begin the Hand Brake Test routine Press Menu again the Service Brake Test LED and the Last Test Result LED will be lit and...

Page 10: ...the uint is ready to do an incline test Press Menu again the Temperature LED will be lit and the display will show Press Menu again the Temperature LED will be lit and the display will show Press Men...

Page 11: ...2001 2016 Circuitlink Pty Ltd Page 7 Press Menu again the unit will display...

Page 12: ...ces Avoid areas where there are other vehicles or people Place the BrakeCheck in the vehicle with the arrow pointing in the direction of travel Front of Vehicle NB The BrakeCheck should be placed on t...

Page 13: ...e test area and ensure the unit is parallel with the road Note If you have a Quarry type unit the display will show C 1 C 2 C 3 or C 4 before levelling These are ground condition codes press Menu to s...

Page 14: ...ake until the vehicle comes to a complete stop as quickly as possible The Test is now complete move the vehicle off the roadway if necessary At the end of the test if the unit supports multiple tests...

Page 15: ...r down the Peak Deceleration Front Rear LED will be lit and the display will show a value eg Press Enter and the Average Deceleration Front Rear LED will be lit and the display will show a value eg Pr...

Page 16: ...eg Press Enter again the Test Speed km h LED will be lit and the display will show a value eg Press Enter again the Brake Efficiency LED will be lit and the display will show a value eg Press Enter a...

Page 17: ...the road surface and then if necessary locate a more level vehicle test area Note If you have a Quarry type unit the display will show C 1 C 2 C 3 or C 4 before levelling These are ground condition c...

Page 18: ...nit a hand brake incline test replaces the normal hand brake test After pressing Enter to start the incline test the BrakeCheck shows the detected incline If the vehicle does not move while the hand b...

Page 19: ...n the Peak Deceleration Front Rear LED will now be lit and the display will show a value eg Press Enter and the Average Deceleration Front Rear LED will be lit and the display will show a value eg Pre...

Page 20: ...ue eg Press Enter again the Test Speed km h LED will be lit and the display will show a value eg Press Enter again the Brake Efficiency LED will be lit and the display will show a value eg Press Enter...

Page 21: ...Unit If you have a Quarry type unit a hand brake incline test replaces the normal hand brake test The test result will take the form This indicates a pass at an incline of 46 An incline of 100 is 45...

Page 22: ...emperature and the display shows the desired temperature scale i e or Press Enter once the display will alternate between the measured temperature and the selected scale for example To now display the...

Page 23: ...ck units this is the slow printing option to be used with older models of IR printers Newer IR printers are faster and for these Mode 2 or fast printing should be selected Setting Printer Mode Press M...

Page 24: ...Press Menu until the desired configuration is displayed these are IR printing disabled Mode 1 or slow IR printing Mode 2 or fast IR printing Press Enter to make the desired selection after which the...

Page 25: ...ns the result was stored in log number 36 You will have to remember this if you want to recall the result Recalling Brake Test Results Press Menu until the Current Mode indicates the test results you...

Page 26: ...ber to print It will display the last test performed You may select a different log number by pressing Menu until the required number is displayed press Menu once the latest log number will be display...

Page 27: ...016 Circuitlink Pty Ltd Page 23 The test results have been recalled and you may now scroll thru all the Displayed Result values for this test by pressing Enter repeatedly To print the shown test press...

Page 28: ...nnect the printer to the power pack provided Connect the supplied cable to the printer and Brake Check If the BrakeCheck has powered down due to inactivity Press Menu until the Current Mode indicates...

Page 29: ...inted ie Last Service Brake Test or Last Hand Brake Test Press Enter once this is not necessary if the unit has not powered down the Peak Deceleration Front Rear LED will be lit and the display will s...

Page 30: ...Connect the printer to the power pack provided Connect the supplied cable to the printer and Brake Check If the BrakeCheck has powered down due to inactivity Press Menu until the Current Mode indicate...

Page 31: ...once this is not necessary if the unit has not powered down the Peak Deceleration Front Rear LED will be lit and the display will show a value eg Press Print once the display will show and the printer...

Page 32: ...results to be printed Ie either Last Service Brake Test or Last Hand Brake Test Press Enter once the display will show NOTE This option allows all the stored test results to be printed it is unavailab...

Page 33: ...w a value eg With the BrakeCheck pointing at the Infra Red receiver Press Print once the BrakeCheck will emit a long beep sound keep the unit pointed at the receiver until a second short beep is heard...

Page 34: ...g the test in the left or right direction NOTE This feature is included for reference only There may not be any regulatory data available to determine if a test result should be considered a Pass or F...

Page 35: ...Average Deceleration and Stopping Distance Brake Efficiency This is the average brake efficiency figure an expression of braking performance It is calculated from Test Speed and Stopping Distance and...

Page 36: ...ware may be used when a printer is unavailable or if you wish to save your test results to file Installing the software The software can be downloaded from www circuitlinksupport com au public BrakeCh...

Page 37: ...to connect the BrakeCheck to the PC s RS232 port 2 Run the BrakeCheck downloader software you will see this form 3 Select the appropriate port name from the COM port list e g COM1 4 Make sure the Brak...

Page 38: ...34 5 Follow the onscreen instructions after pressing the Print button a text document containing the test result will automatically open 6 The file can be printed to any printer supported by the PC by...

Page 39: ...age 35 Multiple Test Units 1 Use the cable provided to connect the BrakeCheck to the PC s RS232 port 2 Run the BrakeCheck downloader software you will see this form 3 Select the appropriate port name...

Page 40: ...ng the latest test result and this test is still being displayed by the BrakeCheck press the Print button and a text document containing the test result will automatically open 6 Otherwise if the Brak...

Page 41: ...l result in all the stored tests being downloaded Press Menu once the latest log number will be displayed You may select a different log number by pressing Menu until the required number is displayed...

Page 42: ...ty Ltd Page 38 Press Print once the display will show and a text document containing the test result will automatically open 7 The file can be printed to any printer supported by the PC by selecting P...

Page 43: ...2001 2016 Circuitlink Pty Ltd Page 39...

Page 44: ...display shows Press ENTER to enter the menu The display will show To cancel press MENU To continue press ENTER The display will then show To turn off IR printing completely press ENTER or to continue...

Page 45: ...splay will show Printer mode no 2 is for IR printers that support fast data transfer rates Not all IR printers can use this mode For printers that do choose this option by pressing ENTER To continue p...

Page 46: ...below the format of the print out is determined by the software version in the unit Designated serial number of the unit Version of software Company Information Memory location where this test is sto...

Page 47: ...er than an authorized service agent the unit will not be covered under this warranty Calibration Please refer to the Calibration Certificate for the unit s next calibration due date The BrakeCheck wil...

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