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200

Amp

240

V

1

50

60

Hz

INVERTER

transtig

®

inverter arc welder

200 ac/dc

service Manual

Revision No: 

AB

 

               Issue Date: 

January 10, 2014 

               Manual No.:

 0-5001

Operating Features: 

Summary of Contents for TRANSTIG 200

Page 1: ...200 Amp 240 V 1 50 60 Hz INVERTER transtig inverter arc welder 200 AC DC Service Manual Revision No AB Issue Date January 10 2014 Manual No 0 5001 Operating Features...

Page 2: ...s They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and Fabricators Worldwide CIGWELD is a Global...

Page 3: ...ctortechnologies com Copyright 2014 by Victor Technologies International Inc All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited...

Page 4: ...3 02 Location 3 1 3 03 Electrical Input Connections 3 1 3 04 Mains Supply Voltage Requirements 3 2 3 05 High Frequency Introduction 3 3 3 06 High Frequency Interference 3 3 3 07 Duty Cycle 3 4 SECTION...

Page 5: ...urce Problems 10 7 10 04 Power Source Error Codes 10 9 10 04 Power Source Error Codes con t 10 10 SECTION 11 VOLTAGE REDUCTION DEVICE VRD 11 1 11 01 VRD Specification 11 1 11 02 VRD Maintenance 11 1 S...

Page 6: ...e secondary IGBT Q13 12 14 12 5 9 Verification of No load Voltage OCV 12 15 SECTION 13 MAINTENANCE 13 1 13 1 Maintenance List 13 1 13 2 Service Tools 13 5 13 2 1 Tools and parts 13 5 13 2 2 Notes of d...

Page 7: ...D2 D4 D5 13 33 13 3 32 Secondary IGBT Q13 PCB15 WK 3367 13 34 13 3 33 Reactor L101 13 35 13 3 34 Earth Inductance L103 13 35 APPENDIX 1 PARTS LIST A 1 APPENDIX 2 CONNECTION WIRING GUIDE A 5 APPENDIX 3...

Page 8: ...TABLE OF CONTENTS continued TABLE OF CONTENTS THIS PAGE LEFT INTENTIONALLY BLANK...

Page 9: ...revent falling if working above floor level 15 Keep all panels and covers securely in place WARNING ARC RAYS can burn eyes and skin NOISE can damage hearing Arc rays from the welding process produce i...

Page 10: ...lying sparks can strike flammable material 3 Remove all flammables within 35 ft 10 7 m of the welding arc If this is not possible tightly cover them with approved covers 4 Be alert that welding sparks...

Page 11: ...haust gases 1 Use equipment outside in open well ventilated areas 2 If used in a closed area vent engine exhaust outside and away from any building air intakes WARNING ENGINE FUEL can cause fire or ex...

Page 12: ...Wear gloves and put a rag over cap area when removing cap 3 Allow pressure to escape before completely removing cap WARNING This product when used for welding or cutting produces fumes or gases which...

Page 13: ...tem There may be potential difficulties in ensuring electromagnetic compatibility in those locations due to conducted as well as radiated disturbances The product is designed and manufactured to a num...

Page 14: ...ded for industrial use Warning This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be poten...

Page 15: ...er specification or part number model and serial number usually appear on a nameplate attached to the control panel In some cases the nameplate may be attached to the rear panel Equipment which does n...

Page 16: ...e Direct Current DC Protective Earth Ground Line Line Connection Auxiliary Power Receptacle Rating Auxiliary Power Art A 04130_AB 115V 15A t t1 t2 X IPM MPM t V Fuse Wire Feed Function Wire Feed Towar...

Page 17: ...en Arc Welding GTAW Gas Tungsten Arc Welding Pulsed GTAW P Gas Tungsten Arc Welding Sloped GTAW S and Shielded Metal Arc Welding SMAW processes The power source is totally enclosed in an impact resist...

Page 18: ...g High Coil Frequency Unit Fan Control Circuit Gas Control Circuit Fan Solenoid Hall Current Transformer HCT1 Output Inductor Thermal Detector Input Power Secondary DC Power Voltage Sensor To each con...

Page 19: ...put Current I1eff 15 Amps Maximum Input Current I1 max 36 7 Amps Single Phase Generator Requirement 8 8 KVA Welding Output Quoted figures refer to MMAW output 160A 15 26 4V 80A 60 23 2V 62A 100 22 5V...

Page 20: ...TRANSTIG 200 AC DC SERVICE MANUAL Manual No 0 5001 2 6 Notes...

Page 21: ...ductive parts b In locations which are fully or partially limited by conductive elements and in which there is a high risk of unavoidable or accidental contact by the operator or c In wet or damp hot...

Page 22: ...rrent Circuit as per the Specifications WARNING CIGWELD advises that this equipment be electrically connected by a qualified electrical trades person The following 240V Mains Current Circuit recommend...

Page 23: ...Radiation from the machine can occur if the case is metal and is not properly grounded It can occur through apertures such as open access panels The shielding of the high frequency unit in the Power S...

Page 24: ...cycle ratings will cause the thermal overload protection circuit to become energized and shut down the output until the unit has cooled to normal operating temperature CAUTION Continually exceeding t...

Page 25: ...trol devices to the welding Power Source To make connections align keyway insert plug and rotate threaded collar fully clockwise Art A 04984 2 1 5 4 3 6 7 8 1 2 3 4 5 6 7 8 5k Ohms GND Figure 4 2 8 So...

Page 26: ...Loose welding terminal connections can cause overheating and result in the male plug being fused in the bayonet terminal 5 Gas Outlet Torch Gas Terminal is an all in one design of the Gas Outlet and t...

Page 27: ...ith crater fill using a remote contactor device to control sequence REPEAT No Yes Yes 4T operation in TIG Modes with repeat operation and crater fill using a remote contactor device SPOT No Yes No 2T...

Page 28: ...up the weld zone in TIG modes or improve the start characteristics for stick electrodes e g low hydrogen electrodes It sets the peak start current on top of the BASE WELD current e g HOT START current...

Page 29: ...atio of penetration to cleaning action of the AC TIG welding arc Maximum weld penetration is achieved when the WAVE BALANCE control is set to 10 Maximum cleaning of heavily oxidised aluminium or magne...

Page 30: ...to 185A 80A 1A No Yes Yes TIG WELD CUR STICK 5 to 160A 80A 1A Yes No No SPOT TIME 0 5 to 5 0 sec 2 sec 0 1 sec No Yes Yes PULSE WIDTH 15 to 80 50 1 No Yes Yes PULSE FREQ 0 5 to 500Hz 100 0Hz See No Ye...

Page 31: ...en internal components reaches operating temperature ON OFF Switch Primary voltage Supply ON OFF switch located on rear panel Voltage Reduction Device VRD Reduces the OCV when the power supply is not...

Page 32: ...sired memory location i e 1 to 5 press the right scroll button and the machine will give a beep to confirm the weld parameters from the control panel are saved LOAD retrieve a Program to Control Panel...

Page 33: ...ltage and as welding arc voltage varies between different classes of electrodes welding current at any one setting would vary according to the type of electrode in use The operator should use the weld...

Page 34: ...TRANSTIG 200 AC DC SERVICE MANUAL Manual No 0 5001 5 2 notes...

Page 35: ...ope Slope w repeat Spot 4 Digital LED Display Welding amperage and parameter values are displayed in this window Inter nal warnings such as over temperature low or high input voltage applied are signa...

Page 36: ...ing Connect work lead to positive terminal Connect TIG torch to gas terminal Switch machine on Set AC or DC weld current If AC is selected then set AC FREQ WAVE BALANCE Connect remote control device i...

Page 37: ...the initial current setting 6 04 Slope Mode with Repeat Sequence The repeat function is operated during the down slope cycle of the Slope Sequence and is active through the down slope period only Dur...

Page 38: ...rials Pulse current provides a system in which the welding current continuously changes between two levels During the periods of Peak current heating and fusion takes place and during the background b...

Page 39: ...cur But once the arc is stationary the pool becomes thoroughly cleaned by election emission the fluttering begins Tests conducted on various types of AC TIG power sources Fluttery Arc is not confined...

Page 40: ...30 225 135 200 5 32 4 0mm 190 280 190 280 3 16 4 8mm 250 340 250 340 Table 7 2 Current ranges for various tungsten electrode sizes 7 04 Tungsten Electrode Types Electrode Type Ground Finish Welding Ap...

Page 41: ...6 4 8 mm 220 320 200 350 Table 7 4 Filler Wire Selection Guide 7 06 Shielding Gas Selection Alloy Shielding Gas Aluminium alloys Welding Argon Carbon Steel Welding Argon Stainless Steel Welding Argon...

Page 42: ...orner 6 4mm 250 320 4 8mm 4 8mm Lap Fillet Table 7 7 AC TIG Welding Parameters 7 09 Welding Parameters for Steel Base Metal Thickness DC Current for Mild Steel DC Current for Stainless Steel Tungsten...

Page 43: ...e steel cool during welding by quenching after each weld or skip welding to distribute the heat Cast Iron Most types of cast iron except white iron are weld able White iron because of its extreme brit...

Page 44: ...st Iron 99 Nickel Suitable for joining all cast irons except white cast iron Stainless Steel 318L 16 High corrosion resistance Ideal for dairy work etc Copper Bronze Brass etc Bronze 5 7 ERCUSI A Easy...

Page 45: ...that are recommended for cleaning electrical ap paratus Turn Power Switch to OFF before proceeding Internal cleaning of the unit should be done every 6 months by an authorized CIGWELD Service Center...

Page 46: ...e torch body and consumables Visually inspect the cables and leads Replace as needed 3 Months Clean exterior of power supply 6 Months Replace all broken parts Bring the unit to an authorized CIGWELD S...

Page 47: ...ity is dependent on the selection of the correct consumables maintenance of equipment and proper welding technique Description Possible Cause Remedy 1 Excessive bead build up or poor penetration or po...

Page 48: ...nder contents B Torch is clogged with dust B Clean torch C Gas hose is cut C Replace gas hose D Gas passage contains impurities D Disconnect gas hose from torch then raise gas pressure and blow out im...

Page 49: ...F C Select the right flow rate change cylinders or turn torch valve ON 12 Arc start is not smooth A Tungsten electrode is too large for the welding current A Select the right size electrode Refer to B...

Page 50: ...t throat thickness Cooling rate is too high A B C Redesign to relieve weld joint of severe stresses or use crack resistance electrodes Travel slightly slower to allow greater build up in throat Prehea...

Page 51: ...ent C Wrong electrode angle C Adjust angle so the welding arc is directed more into the base metal D Travel speed of electrode is too high D Reduce travel speed of electrode E Scale or dirt on joint s...

Page 52: ...to be trapped C If very bad chip or grind out irregularities D Lack of penetration with slag trapped beneath weld bead D Use smaller electrode with sufficient current to give adequate penetration Use...

Page 53: ...nnection 3 Welding current reduces when welding A B C D E Loose welding cable connections Incorrect welding cable size Improper input connections Poor electrode condition Wrong welding polarity A B C...

Page 54: ...WELD Service Agent Provider or replace the gas valve C Gas valve jammed open C Have an accredited CIGWELD Service Provider repair or replace the gas valve D POST FLOW control is set to 60 sec D Reduce...

Page 55: ...k vents then let Power Source cool down 3 E03 error code displayed Primary input current too high A Primary current too high because welding arc is too long A Reduce length of welding arc Weld current...

Page 56: ...on off switch on rear panel of machine is turned ON The Primary supply input voltage fluctuates and is not stable Have an Accredited Cigweld Service Provider or a qualified electrician check the conn...

Page 57: ...out a For transportable equipment at least once every 3 months b For fixed equipment at least once every 12 months The owners of the equipment shall keep a suitable record of the periodic tests NOTE...

Page 58: ...TRANSTIG 200 AC DC SERVICE MANUAL Manual No 0 5001 11 2 notes...

Page 59: ...subas sembly should be replaced with a new one The faulty subassembly should then be returned to Cig weld through established procedures WARNING Disconnect primary power at the source before disassemb...

Page 60: ...ately two turns CCW NOTE DO NOT remove the screws completely Figure 12 3 Loosen screws 4 Pull the front panel slightly forward and pull the rear panel slightly backward The interlocking hooks of the s...

Page 61: ...Verification Remedy a Unit may be in thermal shutdown mode Review the rated duty cycle of the unit per section 3 07 Exceeding the duty cycle can damage the unit and void the warranty Refer to Warrant...

Page 62: ...ction 13 3 24 for the replacement of FAN1 Refer to section 12 5 3 for additional FAN1 tests d Replace PCB6 WK 5549 Refer to section 13 35 for the replacement of PCB6 12 2 3 E03 Primary Over Current Fa...

Page 63: ...tween CN2 on PCB3 WK 5548 and CN1 on PCB17 WK 4917 Re install the harness with a secure connec tion Contact the manufacturer if you find any bro ken connectors or a damaged wiring harness c Verify PCB...

Page 64: ...ind any bro ken connectors or a damaged wiring harness b Replace thermistors TH1 TH2 Refer to section 13 3 22 13 3 23 c Replace PCB6 WK 5549 Refer to section 13 3 5 12 2 12 E99 Initial Power Receiving...

Page 65: ...y the drive circuitry of the gas valve SOL1 Verify the drive circuitry of the gas valve SOL1 Refer to section 12 5 4 Replace PCB3 when abnormal Refer to section 13 3 3 e Replace the PCB6 WK 5549 Refer...

Page 66: ...B5 WK 5551 and PCB6 WK 5549 Refer to section 13 3 4 13 3 6 d Replace PCB6 WK 5549 and PCB10 WK 5527 Refer to section 13 3 6 13 3 10 12 3 5 High Frequency Output Failure Unit does not generate High Fre...

Page 67: ...el when testing the power supply 2 Remove the Side Panel Refer to the section 12 1 1 3 Close primary power source wall disconnect switch or circuit breaker 4 Place power supply MAIN CIRCUIT SWITCH S1...

Page 68: ...not within the corresponding range 260 360 580 720 VDC following the process in section 13 3 30 Figure 12 8 The check points 1 P and 2 N 6 Verify bus voltage the voltage of the electrolytic capacitor...

Page 69: ...meter should be more than 50VDC Using a DC voltmeter measure between PIN 1 Positive and PIN 2 Negative of CN11 on PCB3 WK 5548 The location of connector CN11 of PCB3 is indicated in Figure 12 12 When...

Page 70: ...eptacle are still connected Figure 12 13 Verification of the SOL1 2 Using the measurement taken above follow the chart below for possible failure modes Voltage measurement 1PIN 2PIN of CN11 on PCB3 Re...

Page 71: ...en Table 12 6 Tester checkpoints for D2 D4 and D5 Figure 12 15 Tester checkpoints in D2 D4 and D5 12 5 7 Verification of the primary IGBT Q1 Q12 Before performing any portion of the procedure below ma...

Page 72: ...12 4 1 Preparation 1 Verify the no load voltage in STICK mode a In STICK welding mode mark and then turn potentiometer VR1 on PCB6 WK 5549 all the way to the right and turn off the electric shock pro...

Page 73: ...tmeter The capability of the voltmeter should be more than 100VDC The check point with a tester is the voltage between output terminal and In TIG mode the OCV ceases 3 seconds after you depress the to...

Page 74: ...TRANSTIG 200 AC DC SERVICE MANUAL Manual No 0 5001 12 16 THIS PAGE LEFT INTENTIONALLY BLANK...

Page 75: ...oard WK 5527 13 13 3 PCB11 Print Circuit Board WK 5528 13 13 4 PCB12 Print Circuit Board WK 5615 13 15 5 PCB13 Print Circuit Board WK 5569 13 18 6 PCB14 Print Circuit Board WK 5570 13 19 7 PCB16 Print...

Page 76: ...nt Circuit Board WK 4819 13 10 10 6635 4 PCB5 Print Circuit Board WK 5551 13 10 W7001417 5 PCB6 Print Circuit Board WK 5549 13 10 W7001727 6 PCB7 Print Circuit Board WK 5550 13 11 W7001423 7 PCB8 Q1 Q...

Page 77: ...2 10 6628 4 D2 Secondary Diode 13 33 10 6629 5 D4 Secondary Diode 13 33 10 6629 6 D5 Secondary Diode 13 33 10 6629 7 FCH1 Reactor 13 31 W7001502 8 HCT1 Hall C T 13 25 10 5003 9 HF UNIT High Freguency...

Page 78: ...6643 4 R3 Discharge Resistor 13 22 10 5137 5 R4 Current Limiting Resistor 13 23 W7001452 6 R5 Current Limiting Resistor 13 23 W7001452 7 R6 Resistor on High Frequency Unit 13 24 W7001451 8 S1 Main ON...

Page 79: ...ir please cut any tie wraps necessary However after your maintenance or repair please reassemble and tie wrap all components and wiring in the same manner as before the mainte nance or repair CAUTION...

Page 80: ...WK 5479 Reference page 12 11 5 Remove the PCB9 WK 5479 Reference page 12 12 6 Remove the four screws Pull out the Rear Control Cover and bring it down 7 Remove the five screws and the PCB1 WK 5477 Rem...

Page 81: ...1 Reference page 12 11 3 Disconnect the 13 connectors 4 Remove the four screws and two ground terminals 5 Remove the PCB3 PCB4 PCB5 PCB6 and PCB7 unit and then disconnect the two connectors CN1 CN3 CN...

Page 82: ...emove the three screws and seven terminals Remove the PCB2 WK 5596 7 Disconnect the three connectors and two terminal from the PCB2 WK 5596 1 2 2 3 CN15 CN14 1 2 1 1 1 2 CN1 CN2 CN3 TB5 TB6 TRANSTIG 2...

Page 83: ...connectors 6 Remove the four screws and then the two ground terminals Remove the PCB3 and PCB5 unit Disconnect the two connectors 7 Disconnect the one connector and remove the two screws and then remo...

Page 84: ...page 11 1 2 Remove the two screws and three connectors and remove the PCB4 WK 4819 Disconnect the one connector 3 5 PCB6 WK 5549 1 Remove the Side Panel Reference page 11 1 2 Disconnect the six conne...

Page 85: ...ge 11 1 2 Remove the PCB6 WK 5549 Reference page 12 10 3 Remove the two screws and three connectors Remove the PCB7 WK 5550 3 7 PCB8 WK 5479 IGBT Q1 Q6 1 Remove the Side Panel Reference page 11 1 2 Re...

Page 86: ...CB8 WK 5479 3 8 PCB9 WK 5479 IGBT Q7 Q12 1 Remove the Side Panel Reference page 11 1 2 Remove the four screws and two IGBT Chassis 3 Remove the two connectors and three screws Remove the PCB9 WK 5479...

Page 87: ...Remove the three latches of Front Control Cover and then the PCB10 WK 5527 When reinstalling the PCB10 WK 5527 engage two latches of Front Control Cover first 3 10 PCB11 WK 5528 1 Remove the Side Pane...

Page 88: ...e connector from the PCB10 WK 5527 Remove the four screws Pull out the Opera tion Panel and bring it down 5 Remove the one connector and two screws Remove the PCB11 WK 5528 Remove the Encoder Cover fr...

Page 89: ...B13 WK 5569 Reference page 12 18 3 Disconnect the one connector and cut the one snap band 4 Remove the one screw and one nut Remove the two screws and remove the two terminals 5 Open the Dust Cover Sh...

Page 90: ...13 MAINTENANCE 6 Remove the 16 screws 7 Remove the PCB12 and T1 unit 8 Cut the one snap band and remove the Current Trans CT2 1 2 TRANSTIG 200 AC DC SERVICE MANUAL Manual No 0 5001 13 16...

Page 91: ...d the electrode and remove the T D Bus Bar1 T D Bus Bar2 and T Center Bus Bar 10 Remove the two PCB supporters and cushion Remove the four screws and remove the Main Trans T1 1 2 2 3 1 1 2 3 4 SERVICE...

Page 92: ...the four screws Remove the two terminals and open the Rear Panel 3 Disconnect the six connectors and remove the two screws and two terminals 4 Remove the two screws and two PCB supporters and remove t...

Page 93: ...emove the three PCB supporters and remove the PCB16 WK 5499 3 14 PCB14 WK 5570 1 Remove the Side Panel Reference page 11 1 2 Remove the PCB16 WK 5499 Reference page 12 19 3 Remove the five screws and...

Page 94: ...the PCB14 WK 5570 3 15 PCB17 WK 4917 1 Remove the Side Panel Reference page 11 1 2 Remove the four screws and four terminals 3 Remove the four screws and then open the Rear Board 1 1 2 2 1 1 1 1 2 TRA...

Page 95: ...Remove the two screws and remove the S1 Bus Bar from the PCB17 WK 4917 3 16 PCB18 WK 5861 1 Remove the Side Panel Reference page 11 1 2 Remove the four screws and then remove the four cables Remove th...

Page 96: ...2 Remove the Nylon Hose Remove the two bolts two toothed washers one washer and one terminal 3 Remove the four screws and open the Front Panel 4 Cut the one snap band and disconnect the one connector...

Page 97: ...rge Resistor R3 3 18 Current Limiting Resistor R4 R5 1 Remove the Side Panel Reference page 11 1 2 Remove the PCB18 WK 5861 Reference page 12 21 3 Remove the PCB2 WK 5596 Reference page 12 7 4 Remove...

Page 98: ...he one screw and remove the Resistor on High Frequency Unit R6 3 20 Coupling Coil CC1 1 Remove the Side Panel Reference page 11 1 2 Remove the Nylon Hose Remove the two bolts two toothed washers one w...

Page 99: ...upling Coil CC1 3 21 Reactor FCH1 1 Remove the Side Panel Reference page 11 1 2 Remove the PCB16 WK 5499 Reference page 12 19 3 Remove the PCB14 WK 5570 Reference page 12 19 4 Remove the Coupling Coil...

Page 100: ...tach the Primary Thermistor TH1 Before installing a new therminstor apply a uniform coat of silicone compound Shinetsu Silicone G 747 or equivalent on the base 3 23 Secondary Thermistor TH2 1 Remove t...

Page 101: ...niform coat of silicone compound Shinetsu Silicone G 747 or equivalent on the base 3 24 Cooling Fan FAN1 1 Remove the Side Panel Reference page 11 1 2 Remove the Nylon Hose Remove the four screws Remo...

Page 102: ...move the Side Panel Reference page 11 1 2 Remove the Nylon Hose Remove the four screws Remove the two terminals and open the Rear Panel 3 Remove the C ring and detach the Solenoid Valve SOL1 When rein...

Page 103: ...e the four screws and four terminals 3 Remove the two screws and detach the Main ON OFF Switch S1 Remove the two posts 3 27 Remote Connector CON1 1 Remove the Side Panel Reference page 11 1 2 Remove t...

Page 104: ...e Front Control Cover and bring it down 4 Disconnect the two connectors Remove the one screw and two ground terminals 5 Remove the two screws and Remote Socket CON1 1 1 1 1 2 2 1 CN15 CN14 1 1 2 TRANS...

Page 105: ...the six terminals 3 Remove the two screws two washers and detach the High Freguency Unit HF UNIT1 3 29 Hall C T HCT1 1 Remove the Side Panel Reference page 11 1 2 Remove the Nylon Hose Remove the four...

Page 106: ...eference page 11 1 2 Remove the PCB18 WK 5861 Reference page 12 21 3 Remove the PCB2 WK 5596 Reference page 12 7 4 Remove the two screws and four terminals Remove the two screws and then detach the Pr...

Page 107: ...12 15 4 Remove the two screws and two nuts and remove the bus bar 5 Remove the six screws and then detach the Secondary Diode D2 D4 D5 Do not have the wrong direction of the diodes when reinstalling...

Page 108: ...4 Remove the one bolt and remove the one toothed washer one washer and one terminal 5 Remove the three posts bus bar and two terminals 6 Remove the one connector and two screws and remove the Secondar...

Page 109: ...3 Remove the two screws and two cables 4 Cut the snap band Open the Reactor L101 and Remove the Reactor L101 3 34 Earth Inductance L103 1 Remove the Side Panel Reference page 11 1 2 Remove the nut an...

Page 110: ...13 MAINTENANCE 3 Remove the two screws and the nut Remove the Earth Inductance L103 1 1 1 2 TRANSTIG 200 AC DC SERVICE MANUAL Manual No 0 5001 13 36...

Page 111: ...THIS PAGE LEFT INTENTIONALLY BLANK SERVICE MANUAL TRANSTIG 200 AC DC 13 37 Manual No 0 5001...

Page 112: ...g e d o i D 9 2 6 6 0 1 5 D 7 8 FAN1 W7001307 Fan gen 3 1 IPS 109E5724H507 DC 24V 16 8W 1 1 H C F C D C A 1 0 1 5 8 2 A 3 F S P I 1 3 n e g r o t c u d n I 2 0 5 1 0 0 7 W 1 H C F 9 10 HCT1 10 5003 Se...

Page 113: ...C 4 8 1 5 0 1 6 5 2 S 0 7 5 3 E B K A R T S P I 1 3 n e g F t u p t u O l a n i m r e T 0 6 6 6 0 1 7 5 58 N A Cable Input gen 3 1 IPS 132 10 3SOWBLKW R650 185ACDC 1 1 0 0 8 5 4 0 A B E S P I 1 3 n e...

Page 114: ...r F gen 3 1 IPS E1B935200 1 83 W7001609 Sheet dust cover R gen 3 1 IPS E1B935600 1 4 4 L A R U T A N 4 7 S P I 1 3 n e g p i l C 4 7 3 1 0 0 7 W 4 8 85 W7001618 Hose Nylon gen 3 1 IPS T0425B Nylon Hos...

Page 115: ...20 19 21 18 17 81 14 22 62 62 62 62 22 68 68 16 15 80 63 4 34 34 33 10 64 11 32 12 38 83 35 39 61 76 60 60 79 79 82 79 64 9 31 75 1 27 71 70 77 73 72 26 28 79 30 3 78 SERVICE MANUAL TRANSTIG 200 AC D...

Page 116: ...7 CT2 F PCB3 CN11 FAN1 1 L O S G H PCB3 CN20 PCB8 CN1 I PCB3 CN21 PCB8 CN2 J PCB3 CN22 PCB9 CN1 K PCB3 CN23 PCB9 CN2 L PCB3 CN18 PCB7 CN20 M PCB3 CN33 PCB6 CN20 N PCB6 CN1 HCT1 O PCB6 CN8 TH1 P PCB6 C...

Page 117: ...N2 CN1 CN2 CN1 CN1 CN20 CN8 CN9 CN33 CN21 CN17 CN1 CN22 CN11 CN23 CN20 CN14 CN15 CON1 CN3 CN20 CN21 CN1 CN2 CN3 CN4 TH1 TH2 CN3 D1 PCB17 FAN1 SOL1 CN1 CN2 CN1 CT2 CN7 CN18 PCB15 CN6 CN1 CN2 V Q A B C...

Page 118: ...e positive of the diode and the negative lead to the cathode negative of the diode refer to Figure 13 1 A properly functioning diode will conduct in the forward bias direction and will indicate betwee...

Page 119: ...016 200Pi 200AC DC OTD 10 2007 300Pi 300AC DC 400i CIGWELD COMET argon regulator 301527 Regulator only CIGWELD COMET argon flowmeter 0 15 lpm 301710 Flowmeter only CIGWELD COMET argon flowmeter 10 40...

Page 120: ...1 2 3 PCB6 Control Circuit Board WK 5549 CT2 CT1 SIDE CHASSIS 1 REAR PANEL E EA CN3 1 2 G1 E1 G2 E2 G3 E3 PCB5 Connect Circuit Board WK 5551 CN30 CN31 CN31 CN30 CN32 CN32 PCB7 Filter Circuit Board WK...

Page 121: ...TRANSTIG 200 AC DC SERVICE MANUAL Manual No 0 5001 A 10...

Page 122: ...SERVICE MANUAL TRANSTIG 200 AC DC A 11 Manual No 0 5001 NOTES...

Page 123: ...AL DAMAGES SUCH AS BUT NOT LIMITED TO LOST PROFITS AND BUSI NESS INTERRUPTION The remedies of the Purchaser set forth herein are exclusive and the liability of CIG WELD with respect to any contract or...

Page 124: ...ur Accredited Distributor in writing of its claim within seven 7 days of becoming aware of the basis thereof and at its own expense returning the goods which are the subject of the claim to CIGWELD or...

Page 125: ...abour CIGWELD reserves the right to request documented evidence of date of purchase CIGWELD PROFESSIONAL INVERTER WELDING EQUIPMENT WARRANTY PERIOD LABOR Transtig 200 Pi Transtig 200 AC DC Transarc 30...

Page 126: ......

Page 127: ...1257 224800 PT Victor Technologies Utama Indonesia Jl Angsana II Blok AE No 28 Delta Silicon I Cikarang Sukaresmi Bekasi 17550 Indonesia Tel 62 21 8990 6095 Fax 62 21 8990 6096 1867 http www Victortec...

Page 128: ...Asia Pacific Regional Headquarters 71 Gower Street Preston Victoria Australia 3072 Telephone 61 3 9474 7400 FAX 61 3 9474 7391 Email enquiries cigweld com au www cigweld com au...

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