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14.4 - Tightening torques for the main 

electrical screw connections

Screw type

Designation 

in the unit

Torque (N∙m)

Soldered screw (PE) customer connection

M8

PE

80

Screw on switch inlet zones

Switch 3LD2114-0TK51

QS_

2-2,5

Switch 3LD2214-0TK51

2-2,5

Switch 3LD2514-0TK51

2,5-3

Switch 3LD2714-0TK51

2,5-3

Tunnel terminal screw, compressor protection

Fuse 3NW6120-1

QM

(1)

1,2

Tunnel terminal screw, compressor contactor

Contactor 3RT1034-2AB00

KM

(1)

3-4,5

Tunnel terminal screw, fan, heater, pump 

protection

Disconnect switch 3RV1011-1BA10

QM

(1)

 

0,8-1,2

Tunnel terminal screw, heater relay

Relay 3RH1122-2AB00

KM

(1)

0,8-1,2

Tunnel terminal screw, auxiliary contact

Auxiliary terminal block 3RH1911-2FA11

 -

0,8-1,2

Auxiliary terminal block 3RH1921-2FA22

Tunnel terminal screw, control power transformer

Transformer 4AM3496-0FS30-0EN1

TC

0,8-1,2

Compressor earth terminal

M8

Gnd

12

(1)  The spring-loaded terminal connections are designed to ensure permanent 

affixture on the conductor.

14.5 - Tightening torques for the main bolts 

and screws

Screw type

Used for

Torque (N∙m)

Compressor strut

Compressor support

30

M8 nut

BPHE

(1)

 fixing

15

M10 nut

Compressor mounting

30

M16 nut

Compressor fixing

30

Oil nut

Oil equalisation line

75

Taptite screw M6

Fan support

7

Taptite screw M8

Fan motor fixing

13

H M8 screw

Fan scroll fixing

18

Metal screw

Sheet metal plates

4,2

H M6 screw

Stauff clamps

10

Earth screw

Compressor

2,8

(1)  BPHE = Brazed plate heat exchanger

14.6 - Evaporator coil

We recommend, that finned coils are inspected regularly to check 

the degree of fouling. This depends on the environment where 

the unit is installed, and will be worse in urban and industrial 

installations and near trees that shed their leaves.
For coil cleaning, two maintenance levels are used, based on 

the AFNOR X60-010 standard:

Level 1

 

-

If the evaporator coils are fouled, clean them gently in a vertical 

direction, using a brush.

 

-

Only work on air evaporators with the fans switched off.

 

-

For this type of operation switch off the heat pump if service 

considerations allow this.

 

-

Clean evaporators guarantee optimal operation of your unit. 

Cleaning is necessary when the evaporators begin to become 

fouled. The frequency of cleaning depends on the season and 

location of the unit (venti-lated, wooded, dusty area, etc.).

Level 2

The two cleaning products can be used for any Cu/Al coil with 

protection.
Clean the coil, using appropriate products.
We recommend TOTALINE products for coil cleaning:
Part No. P902 DT 05EE: traditional cleaning method
Part No. P902 CL 05EE: cleaning and degreasing.
These products have a neutral pH value, do not contain 

phosphates, are not harmful to the human body, and can be 

disposed of through the public drainage system.
Depending on the degree of fouling both products can be used 

diluted or undiluted.
For normal maintenance routines we recommend using 1 kg of 

the concentrated product, diluted to 10%, to treat a coil surface 

of 2 m2. This process can either be carried out  using a high-

pressure spray gun in the low-pressure position.
With pressurised cleaning methods care should be taken not to 

damage the coil fins. The spraying of the coil must be done:

 

-

in the direction of the fins

 

-

in the opposite direction of the air flow direction

 

-

with a large diffuser (25-30°)

 

-

at a minimum distance of 300 mm from the coil. 

It is not necessary to rinse the coil, as the products used are pH 

neutral. To ensure that the coil is perfectly clean, we recommend 

rinsing with a low water flow rate. The pH value of the water used 

should be between 7 and 8.

Never use pressurised water without a large 

diffuser. Do not use high-pressure cleaners for Cu/

Al coils.
Concentrated and/or rotating water jets are strictly 

forbidden.  Never  use  a  fluid  with  a  temperature 

above 45°C to clean the air heat exchangers.
Correct and frequent cleaning (approximately every 

three months) will prevent 2/3 of the corrosion 

problems.

Protect the control box during cleaning operations.

14.7 - Condenser maintenance

Check that:

 

-

the insulating foam is intact and securely in place.

 

-

the cooler heaters are operating, secure and correctly 

positioned.

 

-

the water-side connections are clean and show no sign of 

leakage.

14 - STANDARD MAINTENANCE

AQUACIAT

CALÉO™

 TD 

EN-36  

Summary of Contents for AQUACIAT CALEO TD 100

Page 1: ...AQUACIAT CAL O High temperature heat pumps 03 2022 10198 Instruction manual...

Page 2: ...6 APPLICATION DATA 19 6 1 Unit operating range 19 6 2 Plate heat exchanger water flow 19 6 3 Minimum water flow rate 19 6 4 Maximum plate heat exchanger water flow rate 19 6 5 Water loop volume 20 6...

Page 3: ...S WITH FANS WITH AVAILABLE PRESSURE FOR INDOOR INSTALLATION XTRAFAN 34 13 1 Fan discharge connection 34 13 2 Applicable rules for units incorporated into an air duct system 34 13 3 Electrical data for...

Page 4: ...uits are intact especially that no components or pipes have shifted or been damaged e g following a shock If in doubt carry out a leak tightness check If damage is detected upon receipt immediately fi...

Page 5: ...he units are intended to be stored and operate in an environment where the ambient temperature must not be less than the lowest allowable temperature indicated on the nameplate Do not introduce signif...

Page 6: ...Protection device checks If no national regulations exist check the protection devices on site in accordance with standard EN378 once a year for the high pressure switches every five years for extern...

Page 7: ...he certified dimensional drawings for the units It is dangerous and illegal to re use disposable non returnable reclaim cylinders or attempt to refill them When reclaim cylinders are empty evacuate th...

Page 8: ...ximum tolerance is 5 mm in both axes there is adequate space above the unit for air flow and to ensure access to the components see dimensional drawings the number of support points is adequate and th...

Page 9: ...2 577 18 TD 120 to 150 X mm Y mm Z mm 841 31 521 7 563 33 TD 200 to 300 Unit with grille protection option X mm Y mm Z mm 798 25 568 22 577 18 NOTES 1 Material self adhesive vinyl 9800 2 The symbols m...

Page 10: ...an installation For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four...

Page 11: ...e location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four units the side cleara...

Page 12: ...st when designing an installation For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installa...

Page 13: ...r the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four units the side cl...

Page 14: ...For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four units the side...

Page 15: ...HT 1321 2122 ht 300 MINI VOIR NOTICE D INSTALLATION REFER TO INSTALLATION MANUAL Unit with grille protection option 3 7 Multiple unit installation Solid wall Solid wall NOTE If the walls are higher th...

Page 16: ...ter side operating pressure plus hydraulic module kPa 400 400 400 400 400 400 Fans Axial with rotating shroud Quantity 1 1 1 1 2 2 Maximum total air flow l s 3748 3736 4035 4036 7479 8072 Max speed st...

Page 17: ...pressor I Nom I Max I Max LRA 1 LRA 2 Cosine 080 100 120 150 200 300 Un Un 10 A A phi max ZH24KVE 13 6 18 3 20 3 99 51 0 85 1 ZH33KVE 17 3 24 2 26 9 127 66 0 85 1 2 ZH40KVE 20 4 30 0 33 2 167 87 0 89...

Page 18: ...of the machines The operating environment for the TD units is specified below 1 Environment 1 Environment as classified in EN 60721 corresponds to IEC 60721 outdoor installation 1 ambient temperature...

Page 19: ...1 120 3 8 3 8 150 4 6 4 6 200 5 9 6 4 300 6 1 8 5 1 Maximum flow rate at an available pressure of 20 kPa minimum 2 Maximum flow rate at a water temperature difference of 3K in the plate heat exchanger...

Page 20: ...hieve this volume it may be necessary to add a storage tank to the circuit This tank should be equipped with baffles to allow mixing of the fluid water or brine Please refer to the examples below Bad...

Page 21: ...llation practises for units installed outside have been applied in accordance with IEC 60364 table 52C No 17 suspended aerial lines No 61 buried conduit with a derating coefficient of 20 The calculati...

Page 22: ...able wire Max connectable section Min wire section Max wire section Section mm2 Section mm2 Max length m Wire type Section mm2 Max length m Wire type 080 1 x 10 1 x 6 100 XLPE Cu 1 x 10 245 PVC Cu 100...

Page 23: ...he disturbance of the oxygenation conditions encou rages destabilisation of copper hydroxides and enlarge ment of particles Electric conductivity 10 600 S cm pH Ideal case pH neutral at 20 25 C 7 5 pH...

Page 24: ...sed Open It is recomended to use a primary glycol loop for low temperature applications as shown below 2 1 3 Water network Unit Legend B Primary glycol loop minimum 10 C Intermediate heat exchanger D...

Page 25: ...e information for the pump inlet see Control manual I Temperature sensor Note Provides temperature information for the water type heat exchanger outlet see Control manual J Temperature sensor Note Pro...

Page 26: ...he heat exchanger leaving piping F Shut off valve G Available pressure pump H Temperature probe BPHE inlet Note Gives heat exchanger entering temperature information see installation manual I Pressure...

Page 27: ...hydraulic circuit presence of solid contaminants Take another reading Compare this value to the initial value If the pressure drop has decreased this indicates that the screen filter must be removed...

Page 28: ...units are given for the higher variable speed of the pump maximum available pressure Data applicable for Fresh water 20 C In case of use of the glycol the maximum water flow is reduced For pure water...

Page 29: ...standard configuration It can also be located in the leaving water In this case two additional sensors must be added on the common piping All parameters required for the master slave function must be...

Page 30: ...ctivated after a shut down of the heat pump following a fault condition safety device This requires only a 400 V 3 ph 50 Hz power supply source For the required configuration of the stages consult the...

Page 31: ...um energy efficiency Pa 90 195 Nominal speed rpm 710 966 Specific ratio 1 002 1 002 Relevant information to facilitate the disassembly recycling or removal of the product at the end of life See servic...

Page 32: ...matically reset high pressure safety switches calibrated to 3130 kPa relative pressure soft alarm is manually reset NOTES Monitoring during operation Follow the regulations on monitoring pressurised e...

Page 33: ...time equalisation Lon gateway Two directional communication board complying with Lon Talk protocol Connects the unit by communication bus to a building management system Bacnet over IP Two directiona...

Page 34: ...2 Applicable rules for units incorporated into an air duct system Ensure that the suction or discharge inlets are not accidentally obstructed by the panel positioning e g low return or open doors etc...

Page 35: ...the electrical protection devices Check the correct operation of all heaters Replace the fuses every 3 years or every 15000 hours age hardening Check that no water has penetrated into the control box...

Page 36: ...ump if service considerations allow this Clean evaporators guarantee optimal operation of your unit Cleaning is necessary when the evaporators begin to become fouled The frequency of cleaning depends...

Page 37: ...4 5 35 19 40 41 24 55 55 59 94 5 25 2 94 9 11 14 75 35 83 41 03 24 25 56 01 60 37 5 5 4 19 10 33 15 36 46 41 64 24 5 56 46 60 8 5 75 5 4 11 5 15 25 37 08 42 24 24 75 56 9 61 22 6 6 57 12 65 15 5 37 7...

Page 38: ...pected for crossed wires All plug assemblies are tight Check air handling systems All air handlers are operating All water valves are open All fluid piping is connected properly All air has been vente...

Page 39: ...tion of l s Carry out the QUICK TEST function see Aquaciat Cal o TD Connect Touch control manual Check and log on to the user menu configuration Load sequence selection Capacity ramp loading selection...

Page 40: ...ce Printed in the European Union Manufacturer reserves the right to change any product specifications without notice CARRIER participates in the ECP programme for LCP HP Check ongoing validity of cert...

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