
CAMSHAFT/HYDRAULIC LASH ADJUSTERS
A vertical hole at the number five bulkhead routes
pressurized oil through a restrictor up past a cylin-
der head bolt to an oil gallery running the length of
the cylinder head. The camshaft journals are par-
tially slotted to allow a predetermined amount of
pressurized oil to pass into the bearing cap cavities
with small holes directed to spray lubricate the cam-
shaft lobes.
BALANCE SHAFTS
Balance shaft lubrication is provided through an
oil passage from the number 1 main bearing cap
through the balance shaft carrier support leg. This
passage directly supplies oil to the front bearings and
internal machined passages in the shafts that routes
oil from front to rear shaft bearing journals
SPLASH LUBRICATION
Oil returning to the pan from pressurized compo-
nents supplies lubrication to the valve stems. Cylin-
der bores and wrist pins are splash lubricated from
directed slots on the connecting rod thrust collars.
DIAGNOSIS AND TESTING
CHECKING ENGINE OIL PRESSURE
(1)
Remove oil pressure sending unit and install
gauge assembly C-3292.
(2)
Run engine until thermostat opens.
CAUTION:
If oil pressure is 0 at idle, Do Not Run
engine at 3000 RPM
(3)
Oil Pressure: Curb Idle 25 kPa (4 psi) mini-
mum 3000 RPM 170/550 kPa (25/80 psi).
(4)
If oil pressure is 0 at idle. Shut off engine,
check for pressure relief valve stuck open or a
clogged oil pickup screen.
SERVICE PROCEDURES
CYLINDER BORE AND SIZING PISTON
Piston and cylinder wall must be clean and dry.
Piston diameter should be measured 90 degrees to
piston pin about 14 mm (9/16 inch.) from the bottom
of the skirt as shown in (Fig. 4). Cylinder bores
should be measured halfway down the cylinder bore
and transverse to the engine crankshaft center line
shown in (Fig. 2). Refer to (Fig. 3) for specifications.
Correct piston to bore clearance must be established
in order to assure quiet and economical operation.
Chrysler engines use pistons designed specifically
for each engine model. Clearance and sizing locations
vary with respect to engine model.
NOTE: Pistons and cylinder bores should be mea-
sured at normal room temperature, 70°F (21°C).
FITTING PISTON RINGS
(1) Wipe cylinder bore clean. Insert ring and push
down with piston to ensure it is square in bore. The
ring gap measurement must be made with the ring
Fig. 2 Checking Cylinder Bore Size
FRONT
MIDDLE
OF BORE
USE
FOR
SIZING
PISTON
Fig. 3 Cylinder Bore and Piston Specifications
Fig. 4 Piston Measurement
PISTON
O.D.
MEASURE-
MENT LOCATION
JX
2.4L ENGINE
9 - 15
DESCRIPTION AND OPERATION (Continued)
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