Service Manual
Page 14
AWD Clutch Maintenance
Re-assembly:
▪
Press the clutch bearing and locked jaw into the gear.
▪
Install the circular wave spring into the locked jaw section
making sure that the broken “tabs” are facing away from
the hub are lined up with a sliding jaw guide slot (top left
picture).
▪
Install the sliding clutch plate by lining up the 6 guides
into the appropriate slots, then press down on the plate 4-
5mm and slightly rotate the plate until it does not spring
back up.
▪
Install the snap ring and make sure that the clutch is free
to rotate when the sliding jaw is pressed in completely.
Removal:
▪
Remove the circular wave spring.
▪
Use a Torx wrench to remove the 6 disk brake bolts that
attach the gear assembly to the disk brake hub.
▪
Remove the gear assembly from the hub.
▪
To remove the “locked jaw” turn over the gear assembly,
and remove the 4 M3 countersunk bolts that attach the large
diameter clutch bearing to the gear.
▪
Press or tap out the locked jaw section from the bearing.
