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Valego® RDE-58 with Flat Roof Instruction Manual

Installation

37

ME2489A

Roof Supports

1.Fasten U-Profile Roof Supports 

(Item 1)

 together with M8 x 16 Taptites 

(Item 3)

 

as shown.

2.Install a Roof Support Assembly at each and every Leg location using M6 x 50 Hex Bolts 

(Item 4) 

and M6 

Lock Nuts 

(Item 5)

.

3.Install two Top Supports 

(Item 2)

 in each Roof Support Assembly.

Item

Description

Part No.

1

U-Profile Roof Support

600906

2

Flat Top Support

56385

3

M8 x 16 Taptite

201047

4

M6 x 50 DIN933 Hex Bolt

201026

5

M6 DIN985 Lock Nut

201037

Figure 46.Roof Support Installation

3

Inside

Outside

1

1

3

4

5

4

5

2

Summary of Contents for Valego RDE-58

Page 1: ...For additional parts and information contact your nearest Chore Time distributor or representative Find your nearest distributor at www choretime com contacts ME2489A March 2021 Installation and Oper...

Page 2: ...e Unit 12 Egg Belt Divider 12 Rack Plate Assembly 13 Pin Locations 13 Rack Plate Side Panel Installation 16 Back Panel Assembly 17 Back Panel for Full Section Assembly 17 Back Panel for Half Section A...

Page 3: ...Panel Assembly 34 Expeller Panel Installation 35 Multiple Roof Panel Installation 36 Roof Supports 37 Roof Panels and Top Caps 38 Valego RDE 58 Nest Control 601150 39 Parts Numbers 40 Standard Nest Se...

Page 4: ...injury CAUTION indicates a hazardous situation which if not avoided MAY result in minor or moderate injury Follow Safety Instructions Carefully read all safety messages in this manual and on your equ...

Page 5: ...tions A Walkover may be desired for long Spans to allow passage back and forth If using two Expulsion units Chore Time recommends centering the Walkover between Expulsion Units so there will not be an...

Page 6: ...g Assembly 1 3 Item Description Part No 1 Valego SS Leg 390 mm 600103 Valego SS Leg 440 mm 600104 Valego SS Leg 490 mm 600105 Valego SS Leg 540 mm 600106 Valego SS Leg 590 mm 600107 Valego SS Leg 640...

Page 7: ...asten Cross Carriage Brackets Item 5 to the Center of each Side Carriage Item 1 with M8 x 16 Taptites Item 6 and then Fasten Cross Carriages to them as shown 4 Important Make sure that Undercarriage i...

Page 8: ...Leg Assemblies Item 4 and one Strut Strip Item 3 where Side Carriages Item 1 fasten together 3 Important Make sure that Undercarriage is square and level before continuing with system Side Carriage to...

Page 9: ...2 to the Legs Item 4 with M8 Taptites Item 5 3 Install two Strut Strips Item 3 per Leg Assembly as shown 4 Important Make sure that Undercarriage is square and level before continuing with system 5 4...

Page 10: ...ion Part No 1 Full Section Side Separation 2400mm 600266 2 Full Section Middle Separation 2400mm 600268 3 Half Section Side Separation 1200mm 600267 4 Half Section Middle Separation 1200mm 600269 1 2...

Page 11: ...lay them on the Cross Carriages Item 2 Egg Belt Supports 1 Press the Egg Belt Supports into the Side and Middle Separators as shown 2 Cut the Egg Belt Supports as needed at Expulsion Units as shown I...

Page 12: ...ll the Belt back to the Drive Unit end laying it on top of the Egg Belt Supports Egg Belt Divider 1 Install Egg Belt Divider Item 1 between the Egg Belt Supports as shown Lay Egg Belt on top of Egg Be...

Page 13: ...n Standard Side Panels 1 Install 15mm Connecting Pins Item 1 in all Standard Side Panels Item 2 Standard Side Panels are all Panels that are not at End of Nest System at Expulsion Units or Walkovers 1...

Page 14: ...89A Pins at Walkover Sections 1 Install 15mm End Pins Item 1 and 15mm Connecting Pins Item 2 in Side Panels Item 3 at Walkovers as shown Item Description Part No 1 15mm End Pin 600737 2 15mm Connectin...

Page 15: ...Manual Installation 15 ME2489A Pins at Expulsion Units 1 Install 15mm End Pins Item 1 in Expeller Side Panels Item 2 as shown Item Description Part No 1 15mm End Pin 600737 2 Expeller Side Panel 60033...

Page 16: ...ide at Expulsion Unit 2 Important Install Side Panels with Racks at every Leg location A No Rack Plates at Middle of Sections B 3 At Expulsion Units install Toothed Rack Plates facing inside the Unit...

Page 17: ...el for Full Section Assembly 1 Attach Corner Plastic Connectors Item 2 to Back Panels Item 3 with 9mm End Pins Item 1 as shown Item Description Part No 1 Corner Plastic Connector 600730 2 Back Panel A...

Page 18: ...r Half Section Assembly 1 Attach Corner Plastic Connectors Item 1 to Back Panels Item 2 with 9mm End Pins Item 3 as shown Item Description Part No 1 Corner Plastic Connector 600730 2 Back Panel Half S...

Page 19: ...ion Manual Installation 19 ME2489A Rear Panel Installation Install the Rear Panel Assemblies as shown below Item Description Part No 1 Back Panel Full Section 600907 2 Back Panel Half Section 600918 F...

Page 20: ...g the Corner Connectors onto the 15 mm Connecting Pins installed in Figure 18 on page 16 3 Fasten only Full Section Entrance Boards Item 3 to the Side Panels with two M4 2 x 32 Screws Item 4 Figure 22...

Page 21: ...re Draft Board 1 Install Draft Boards Item 1 as shown Wire Mesh Nest Floor 1 Install Wire Mesh Nest Floor Item 1 4 per section as shown Figure 23 Draft Board Installation Item Description Part No 1 Dr...

Page 22: ...h Nest Floor Item 3 Egg Belt Cover 1 Install Egg Belt Cover Plates Item 1 as shown resting on the wood slats of the Back Panels Figure 25 Nest Pad Installation Item Description Part No 1 Nest Pad with...

Page 23: ...peller Side Panels Item 2 as shown 2 Fasten two Expulsion Cross Frame Plates Item 3 to the Expeller Side Panels with M8 Hardware Items 4 5 Figure 27 Connection Plate Cross Frame Plate Item Description...

Page 24: ...s shown Note Do Not tighten down the four Set Collars on each side of the Expeller Mounting Profiles at this time Item Description Part No 1 Expeller Mounting Profile 600646 2 Expulsion Cross Frame Pl...

Page 25: ...Item 6 and M8 Nuts Item 5 as shown 2 Slide Motor assembly assemblies onto Expeller Mounting Profiles Item 3 See Motor Orientation 4 5 1 2 3 4 4x 5 Figure 29 Motor Installation Item Description Part N...

Page 26: ...oothed Wheels with the Set Screws toward the front of Nest and up as shown 5 Tighten the four Set Collars Item 4 on the Mounting Profile Expeller Pipes Figure 30 Expulsion Shaft Couplings 2 4 3 Teeth...

Page 27: ...ront and top of nest as shown Do not Tighten Set Screws at this time 3 Slide the first Expulsion Tube Item 3 through the Toothed Wheels and connect it to the expulsion Shaft Coupling Item 4 with M8 x...

Page 28: ...Walkover 2 Cut Shafts off at Walkovers and the End of the System and Install Expulsion Shaft Caps Item 4 as shown 3 Important Do not tighten the Toothed Wheels at this time They will be tightened in t...

Page 29: ...t later Expulsion Unit Cover 1 Fasten Covers Item 1 to the Expulsion Unit with M8 x 16 Bolts Item 2 as shown 2 Screws Item 3 can be used at the Keyhole locations for easy removal if desired Shown but...

Page 30: ...Pins Item 2 End of the Row Return End 1 At the Return End of the System fasten an Nest Closure Return Item 1 using 15mm End Pins Item 2 2 1 1 2 Item Description Part No 1 Expulsion Unit Closure 600925...

Page 31: ...s on the Enclosed side of the Half Section Walkover the same as Figure 19 Page 17 through Figure 25 Page 22 See the Figure below for additional parts needed for Half Section Walkover 2 1 2 Item Descri...

Page 32: ...eg Assembly is required for support at Walkover Sections 1 Install Extra Leg Assemblies and Strut Strips in the Center of the Walkover Section as shown Figure 39 Extra Leg Assembly at Walkover Item De...

Page 33: ...lt Cover and Walkover Closures 1 Install Walkover Egg Belt Cover Item 1 2 Install Walkover Closures Item 2 using 15mm Connecting Pins Item 3 4 Expulsion Shaft Cap 201038 Figure 40 Walkover Frame Cover...

Page 34: ...Walkover Closures Item 3 5 Install Expulsion Shaft Caps Item 5 Expeller Installation Expeller Panel Assembly 1 Install two Panel Lock Bushings Item 1 per Expeller Panel Item 2 2 Attach three Panel Cla...

Page 35: ...embly into the Slots of the Side Panel and snap the Panel Clamps Item 2 onto the Expulsion Shafts as shown Item Description Part No 1 Expulsion Panel Lock Bushing 600789 2 Expulsion Panel Assembly 3 E...

Page 36: ...m 5 2 Install Roof Panels Items 1 and 2 using M6 x 35 Hex Bolts Item 3 and M6 Hex Nuts Item 4 Item Description Part No 1 Roof Panel Assembly 600946 2 Half Section Roof Panel Assembly 600950 3 M6 x 35...

Page 37: ...Assembly at each and every Leg location using M6 x 50 Hex Bolts Item 4 and M6 Lock Nuts Item 5 3 Install two Top Supports Item 2 in each Roof Support Assembly Item Description Part No 1 U Profile Roo...

Page 38: ...Install Roof Covers Item 1 and 2 as shown 2 Fasten Top Caps Item 3 as shown Cut to length where needed at Expulsion Units Figure 47 Roof Panels Top Caps Installation 2 1 Item Description Part No 1 Ro...

Page 39: ...RDE 58 with Flat Roof Instruction Manual Installation 39 ME2489A Valego RDE 58 Nest Control 601150 1 See the installation manual included with the 601150 Control for Installation and operation instru...

Page 40: ...Flat Roof Instruction Manual 40 ME2489A Standard Nest Section Parts Parts Numbers 10 11 45 7 8 12 13 16 23 27 5 1 2 14 15 17 21 24 28 25 19 8 29 30 33 37 38 40 2 34 35 48 6 7 36 42 43 41 3 22 18 39 4...

Page 41: ...0 21 Toothed Rack Plate 600606 22 Single Sided Toothed Wheel 600622 23 Egg Belt Divider 600652 24 Corner Plastic Connector 600730 25 15mm Connecting Pin 600732 26 9mm End Pin 600733 27 Strut Strip 600...

Page 42: ...lego RDE 58 with Flat Roof Instruction Manual 42 ME2489A Expulsion Unit 9 20 18 24 16 10 18 x4 x8 1 2 2 1 5 3 4 8 11 12 13 15 17 1 19 22 22 21 23 26 4 27 14 28 30 29 14 Not Included 45 7 6 31 26 Motor...

Page 43: ...r Side Panel 600337 14 Egg Belt Support 600410 15 Toothed Rack Plate 600606 16 Single Sided Toothed Wheel 600622 17 Motor Mounting Plate 600631 18 Expulsion Cross Frame Plate 600632 Item Description P...

Page 44: ...600236 5 Side Carriage 1200mm 600263 6 Side Carriage 2400mm 600262 7 Side Separation 1200mm 600267 8 Side Separation 2400mm 600266 9 Middle Separation 1200mm 600269 10 Middle Separation 2400mm 600268...

Page 45: ...Valego RDE 58 with Flat Roof Instruction Manual Parts Numbers 45 ME2489A This page left blank intentionally...

Page 46: ...For additional parts and information contact your nearest Chore Time distributor or representative Find your nearest distributor at www choretime com contacts CTB Inc PO Box 2000 Milford Indiana 46542...

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