Chore-Time ULTRAFLO Series Installation And Operators Instruction Manual Download Page 1

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ULTRAFLO

Cage Feeding Systems

for Brood Grow & Layer Installations

Installation and Operators

Instruction Manual

For additional parts and information, contact your nearest Chore-Time distributor or representative.

Find your nearest distributor at: www.choretime.com/contacts

MC656P

November 2018

Installation and O

perators Manual

Installation and Operators Manual

Summary of Contents for ULTRAFLO Series

Page 1: ...nd Operators Instruction Manual For additional parts and information contact your nearest Chore Time distributor or representative Find your nearest distributor at www choretime com contacts MC656P No...

Page 2: ...lied warranties and or the exclusion or limitation of such damages so these limitations and exclusions may not apply to you This warranty gives the original purchaser specific legal rights You may als...

Page 3: ...o Power Unit System 14 Three Power Unit System 15 Four Power Unit System 15 Trough Installation 16 Trough Hangers 16 Trough 17 Retainer Wire Installation for SSS ST 2 Only 19 Trough Clip and Wire Inst...

Page 4: ...n Out Assembly 13405 40 50479 Standard Auger Connector 2 per pack 40 48401 Optional Auger Connector 2 per pack 40 Maintenance 41 Feeder and Fill System Maintenance Schedule 41 Initial Start Up Procedu...

Page 5: ...COULD result in death or serious injury CAUTION indicates a hazardous situation which if not avoided MAY result in minor or moderate injury Follow Safety Instructions Carefully read all safety message...

Page 6: ...ill require a 20 reduction in line length recommendations Hanger Requirements Refer to the ULTRAFLO Hanger Chart on page 10 to help determine which Hangers are required for your installation The ULTRA...

Page 7: ...ter 13166 Trough Clip 1 meter Facco 28669 Hanger 1 meter Bottom Tier Only All Tiers Except Bottom Tier 28269 Trough Hanger 1 meter 24689 Wire Retainer 4 meter 24 Wide 30 Wide Brood Grow DBS Seaboard C...

Page 8: ...es were installed it will be necessary to remove one set of cages and install a second main frame a minimum of one 1 cage width 24 30 610 760 mm from the existing mainframe See Figure 2 andFigure 4 Re...

Page 9: ...escription 1 Locate the Power Unit in the center of the cage row 2 Intake Cup 3 Motor Support Stand 4 Cage Floor Support 5 64 19 5 m 6 Auger Direction 7 Clean Out typical location Figure 3 Power Unit...

Page 10: ...w o Step Rail Brackets Install a Trough Support on each Cage Floor Support on all tiers See Figure 7 Do not install Trough Supports on Intermediate Legs 2 2 Brood Grow Systems ONLY w o Step Rail Brack...

Page 11: ...ere needed for proper trough alignment See Figures 8 through 13 for Trough Installation Various Hangers are used to hold the Trough in place Refer to Figure 9 10 or 11 depending on your cage style for...

Page 12: ...for Brood Grow with Step Rail Brackets side view Key Description part No Location 1 Wireform 27107 Install at every partition 2 Feed Trough Support 16204 See Trough Support Installation on page 10 3...

Page 13: ...Cage Row 5 Continue installing Trough Sections until a location for a Power Unit is reached Then cut off a ten foot 3 m Trough Section as shown in Figure 8 For Power unit installation see Power Unit I...

Page 14: ...g on the length of the Cage Row See Figure 17 For cage rows with 12 cages space equal to two vertical rows of cages should be left out at each motor location for motor installation If cages were insta...

Page 15: ...tor Support Stand 4 Cage Floor Support 5 64 19 5 m 6 Auger Direction 7 Clean Out typical location Figure 16 Power Unit Location Diagram for Three Power Unit Systems top view Key Description 1 Intake C...

Page 16: ...te style of Hanger in the Cage Floor Supports as shown in See Figure 20 A Trough Hanger should be installed on each side of the Power Units Note At the Power Unit locations the Hangers for the 15 16 c...

Page 17: ...epending on your cage system Longer pieces of trough referred to as Starter Trough 9 or 11 are sent with each feeder line See Figure 21 1 Begin at left end of the Cage Row Install a starter trough to...

Page 18: ...See Power Unit Installation on page 23 of this manual for power unit installation instructions Then continue installing Trough Sections until another Power Unit location or the end of the Cage Row is...

Page 19: ...on the Trough Hanger install the Trough Clips as shown in Figure 26 Trough Clips should be located at every other partition beginning one partition from the Cage Floor Support and 2 from partition Cr...

Page 20: ...anger and Trough Installation 5 4 3 1 2 7 6 MC656 76 8 00 Hook on left side of partition Key Description 1 Cage Support Rod 2 This end of Cage Support Rod should hook on Left side of partition top and...

Page 21: ...ugh Hanger and Trough Installation Item Description Part No 1 10 16 x 5 Screw 3037 2 Trough Support 50456 3 Trough Hanger 53942 4 Trough 25399 X 1 3 2 Figure 29 Trough Hanger and Trough Versa Plus Sys...

Page 22: ...tems Only ULTRAFLO Cage Feeding Systems for Brood Grow Layer Installations 22 MC656P From this point forward the installation instructions for all of the cage systems covered in this manual are the sa...

Page 23: ...Brood Grow Cage Systems See Figures 14 Through Figure 17 on page 15 for the proper Power Unit locations for ST 2 SSS and DuraTM Cage Systems 1 Remove the Power Unit from the Drive Unit Base as shown i...

Page 24: ...length to fit in the End Caps See Figure 33 6 Cut the Trough 7 Remove the End Caps from the Drive Unit Base 8 Use self drilling screws to fasten an End Cap on each Trough end 9 Slide the Drive Unit Ba...

Page 25: ...n the Intake Cups Clean Out Section Installation 1 Install the Clean Out Section on the return side of the cage row It may be installed at either end of the cage row or between elbows The opening in t...

Page 26: ...extreme caution when working with the auger The auger is under tension and may spring causing personal injury Wear protective clothing gloves and safety glasses when working with the auger To avoid ki...

Page 27: ...d Auger Connector installation 9 Push and pull on the auger a few times to make sure it is in a relaxed position 10 Remove Wrap Around Hangers from approximately 4 feet 1 2 m of trough 11 Calculate th...

Page 28: ...with the end of the Connector as shown below 4 Tighten each Set Screw until it touches the Auger Then tighten 1 2 turn If Auger can be unscrewed by hand then tighten an additional 1 4 turn DO NOT TIG...

Page 29: ...easily accessible for wiring and operating the controls Place the Control where the birds cannot get to it and away from wet or excessively dusty conditions Install the Control Panel and wire the syst...

Page 30: ...ULTRAFLO Cage Feeding Systems for Brood Grow Layer Installations 30 MC656P 1 Phase with Motor Starters...

Page 31: ...ULTRAFLO Cage Feeding Systems for Brood Grow Layer Installations 31 MC656P 3 Phase without Motor Starters...

Page 32: ...Installation for Layer Cage Systems Only ULTRAFLO Cage Feeding Systems for Brood Grow Layer Installations 32 MC656P 3 Phase with Motor Starters...

Page 33: ...r Tube 24553 2 Cannon Ball 3621 3 5 16 18 Lock Nut 2148 4 5 16 18 x 50 Carriage Bolt 34885 5 Retainer Baffle 43710 6 Rotation Decal 2526 76 7 5 16 18 Lock Nut 2148 8 5 16 18 x 6 50 Bolt 4412 25 9 Inta...

Page 34: ...gnetic Pipe Plug 30160 8 Drive Unit Base 8207 9 10x1 2 Self Drilling Screw 3037 10 Drive Unit Cover 8208 11 5 16 18x3 4 Hex Head Screw 2046 12 Drive Gear Hub 8213 13 MULTIFLO Drive Gear 54383 14 5 16...

Page 35: ...3261 21 14733 1 3 230 60 1 53390 27277 14833 50HZ 3261 22 14733 1 4 230 50 1 25836 27266 24778 60HZ 3261 21 30693 1 3 230 60 3 53390 27277 24778 50HZ 3261 22 30693 1 4 220 50 3 25836 27266 24625 60HZ...

Page 36: ...anger Decal 2527 9 Power Unit Connector Packages Brood Grow Layer 26829 27952 Power Unit Connector Packages include 1 LH and 1 RH of the appropriate End Caps and the necessary hardware 1 2 1 2 I Key D...

Page 37: ...ULTRAFLO Cage Feeding Systems for Brood Grow Layer Installations Part Numbers 37 MC656P Feeder Line Component Diagram including Hangers Troughs Elbow Clamp etc...

Page 38: ...anger SS SSS 9401 26854 27988 9 Hanger DC D II DT Manure Belt Power Unit Hanger 15 16 DuraTM II DT DC Manure Belt 14660 27987 10 Wire Retainer SSS St 2 Wire Retainer Facco 15347 24689 11 Wrap Around H...

Page 39: ...race 45995 Elbow Brace for 4 Hi Dura TrimTM C B and Dura PlusTM Elbow Brace for 5 Hi Dura TrimTM C B and Dura PlusTM Elbow Brace for 3 Hi DuraTM II Elbow Brace for 4 Hi DuraTM II Elbow Brace for 4 Hi...

Page 40: ...Assembly 13405 50479 Standard Auger Connector 2 per pack 48401 Optional Auger Connector 2 per pack 2 4 1 3 MC656 80 8 96 NEVER RUN FEEDER WITH COVER REMOVED Item Description Part No 1 Clean Out Tube...

Page 41: ...out s in feeder loop Use caution while clean outs are open Caution Do not place fingers or foreign objects into clean outs Do not operate feeders with clean out cover removed 5 Check screener output E...

Page 42: ...steps for the remaining groups of feeders in order from top to bottom level 8 Switch all groups to the Manual On position Run all the groups of feeders from one half to one hour or until all loops ha...

Page 43: ...and all power units It is likely that the auger will be difficult to move at all elbows and power unit however the foreign object will be located at the elbow or power unit where the auger is most dif...

Page 44: ...2 Cut out any damaged auger and rejoin the auger using an auger Connector If more than 18 450 mm of auger is removed replace the removed section of auger Less than 18 of auger does not have to be rep...

Page 45: ...ULTRAFLO Cage Feeding Systems for Brood Grow Layer Installations Troubleshooting 45 MC656P This page left blank intentionally...

Page 46: ...additional parts and information contact your nearest Chore Time distributor or representative Find your nearest distributor at www choretime com contacts Chore Time Group A division of CTB Inc PO Bo...

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