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6.2 CONNECT THE INLET AND
THE OUTLET TO THE TUNNEL

• At first remove the squared metal plates in every

corner of the tunnel (4 total). The belt conveyor is

on moving railings, these plates are firmly screwed

to avoid accidental moving of the belt conveyor

lifting system.
• Do not dispose the plates. After the inlet and the

outlet have been connected, these plates will be

eventually screwed in the same position again.

CONNECT THE INLET

• Identify the inlet by the label, usually it's longer

and heavier than the oulet.
• To lift the inlet in position secure it to a suitable

forklift with anchor straps in the corners.

Alternatively 3 or more Operators are needed to

manually lift the structure.
• Align the inlet to the plates of the tunnel as shown

in the picture.
• Insert 6 screws from the inside to attach the

plates for each side. Do not tight completely yet in

order to suspend the structure and be able to level

it.
• 2 or more operators are needed to level the

structure, one adjust the height and tilt of the inlet

while the other tigthen the screws to fix it in

position, refer to the picture. Measure the level on

both sides and on the roller of the belt.

6. INSTALLATION

Summary of Contents for 1390052

Page 1: ... l Via Costituzione 50 D 42015 Correggio RE Italy Tel 39 0522 637224 Email cc chiossiecavazzuti com www chiossiecavazzuti com Designed and Manufactured 1 00 in Italy INSTALLATION GUIDELINE Rev 05_2020 Model ACE 950 DUAL 1200 ...

Page 2: ...ryer 1 VERIFY DOORS BUILDING AND MACHINE DIMENSIONS 2 VERIFY WEIGHT AND EQUIPMENT FOR HANDLING forklift needed 3 VERIFIY EXHAUST CONNECTION technician needed 4 VERIFY ELECTRICAL REQUIREMENT electrician needed Each step of the installation is described in depth in this document ...

Page 3: ... 2 2 Dimensions 6 2 3 Weight 6 2 4 Lifting and handling 7 2 5 Forks placement 7 3 DIMENSIONS 8 4 EXHAUST PIPELINE REQUIREMENTS 10 4 1 Exhaust connection 1 0 5 ELECTRICAL REQUIREMENTS 11 5 1 Electrical connection 11 6 INSTALLATION 12 6 1 Unpack the Dryer 1 2 6 2 Connect the Inlet and Outlet to the Tunnel 1 3 6 3 Electrical connection 1 5 6 4 Belt conveyor 1 7 ...

Page 4: ... The manufacturer shall not be held responsible for any errors contained within this document nor for any accidental damage resulting from the supply or use of this manual This document contains proprietary information All rights reserved 1 2 PURPOSE AND TARGET GROUP This document is part of the machine documentation and contains information about the site and enviroment conditions and requirement...

Page 5: ...iver drill Phillips bit PH1 Phillips bit PH2 flat blade screwdrivers Phillips screwdrivers n 1 2 adjustable spanner wrench fork spanner set 7 8 10 13 17 19 24 30 tube spanner set 7 8 10 allen key set up to 10 universal pliers clamp for tube housings up to 25mmq cutter spirit level ac dc multimeter current clamp thermometer with wired probe ...

Page 6: ... the wooden cages and pallets are listed in the table below Note that the dryers are assembled when delivered inside the wooden cage When delivered on pallet inlet outlet and belt conveyor are detached in a separate pallet 2 2 DRYER OVERALL SIZE For detailed dimension of the machines refer to the drawings at page 8 2 3 WEIGHT All values are excluding packaging parts 2 SHIPPING AND HANDLING CONTENT...

Page 7: ...with any type of crane please contact Chiossi e Cavazzuti technical service since special equipment and instructions are needed 2 5 FORKS PLACEMENT The machine must be lifted only from the lateral side 1 Spread the forks wide open and align them to the horizontal bars of the frame 2 Verify that the edge of the forks exit on the other side of the dryer 3 Always check the overall balance of the mach...

Page 8: ...3 DRAWING ACE 950 ...

Page 9: ...3 DRAWING DUAL 1200 ...

Page 10: ...tor Limit the number of curves and horizontal sections Curved tubes must have a max angle of 45 The exhaust extractor fan for the dryer is built inside the machine An oily liquid will form in the ducting from the condensation of the vapors It is necessary to seal all joints with special oil resistant silicone and ensure that the path of the pipes does not overhang an area where falling drops can c...

Page 11: ...ion to the main power must be carried out by an authorized local electrician mandatory The electrician responsible of the connection must verify that the power plant conditions match the national electrical safety regulations and are suitable for the machine requirements The machine is built for fixed main connection only The power cords must enter the electrical cabinet from the top 5 ELECTRICAL ...

Page 12: ... belt conveyor are detached in a separate pallet After the unloading operation free all parts from the packaging The tunnel and inlet outlet are fixed on the pallet with screws All the auxillary parts screws belt conveyor exhaust tube flage etc are placed inside the tunnel of each corresponding machine Place the tunnel in the desired position Unlock the hoock on top of the roof to open all lateral...

Page 13: ...ger and heavier than the oulet To lift the inlet in position secure it to a suitable forklift with anchor straps in the corners Alternatively 3 or more Operators are needed to manually lift the structure Align the inlet to the plates of the tunnel as shown in the picture Insert 6 screws from the inside to attach the plates for each side Do not tight completely yet in order to suspend the structure...

Page 14: ...etal plate on both sides Insert the long screw and the washer from the inside of the tunnel The second whasher stays between the frame and the inlet as a spacer while the sware plate and nut are on the other side of the inlet Refer to image Do not tighten the plate in order to be able to raise or lower the belt conveyor system with the handwheel CONNECT THE OUTLET Follow the same instruction as fo...

Page 15: ...f the wires and plug in accordingly Insert a small flat screwdriver and tilt it slightly to open the connector Plug in the wire remove the screwdriver and try to pull out the wire to verify the hold of the connection Double check that all the wires are coupled correctly WIRE SEQUENCE FROM ABOVE LEFT BLOCK 26 RED 25 BLACK 40 BROWN 41 BLUE 42 WHITE RIGHT BLOCK 26 RED 25 BLACK 40 BROWN 41 BLUE 6 INST...

Page 16: ...the cables with the quick joint connection Identify the terminal block of belt motor M3 refer to the numbers of the wires and plug in accordingly Double check that all the wires are coupled correctly WIRE SEQUENCE FROM ABOVE FEEDING MOTOR M3 40 BROWN 41 BLUE FEEDING BELT CENTERING DEVICE 25 BLACK 6 INSTALLATION ...

Page 17: ...he belt conveyor must pass above every tube both lower and upper tubes refer to pictures below Use a board or a flat surface as a working table and bring the joints of the belt conveyor close to each other 6 INSTALLATION ...

Page 18: ...belt and insert the provived thread Be careful to joint the belt in the correct position without losing any hooks The edge must be flat and without any indent Finally fold inside the thread to secure the closure 6 INSTALLATION ...

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