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Chapter

 1  Product Usage Precautions 

24 

 

Chapter 1 

Product Usage Precautions 

1.1 

Safety Notations 

This instruction manual describes usage precautions with the below listed symbols. 
Be sure to read the instructions. 

Symbol

 

Meaning

 

 

WARNING

 

Indicates a hazardous situation which, if not avoided, could result in personal death or 
serious injury. 

 

CAUTION

 

Indicates a hazardous situation which, if not avoided, could result personal injury or 
damage to the device. 

 

Indicates a prohibited action (which MUST NOT be done). 

 

Indicates a mandatory action (which MUST be done). 

1.2 

Precautions for Transport, Storage, and Relocation 

 

WARNING

 

 

•  Transportation must be done with a cart by at least two people. 

Injury may result due to fall hazard. 

 

 

CAUTION

 

 

•  Relocation and storage must be done in a safe location within the 

temperature range of -10°C to 60°C at relative humidity of 80% or less. 

1.3 

Precautions for Installation 

 

WARNING

 

 

•  Do not install the device in or around an area with flammable, explosive, or 

corrosive mist, smoke, or gases. 

 

 

CAUTION

 

 

•  This device is designed for installation in a cleanroom or a clean factory. 

Avoid installation in other areas, such as outdoors. 

•  Ensure a wide suction port. 

If the device is used continuously with a narrow suction port (i.e., at high 
pressure), the motor may become hot as it cannot be cooled. 

 

•  Install the device in a horizontal, vibration-free location as it contains rotating 

equipment. 

•  Install the device at normal temperature (ambient temperature 0°C to 35°C, at 

humidity 80% or less) without dew condensation. 
High temperature or dew condensation may cause failure of electrical 
components or electric shock. 

•  Beware that suction ambient temperature (temperature around the dust to 

be collected) is low enough, because otherwise the motor may lead to 
performance reduction or failure. 

•  Provide a sufficient space for the exhaust port (at least 100 mm from the 

exhaust port). 
If the exhaust port is blocked, the proper suction power cannot be delivered. 
Furthermore, sufficient cooling is not provided in the box, causing burnout of 
the motor or failure of electrical components. 

•  The installation site should be at an altitude of 1,000 m or less. 

Summary of Contents for CBA-080AD

Page 1: ...se of Instruction Manual hereinafter referred to as this manual and operate it after often reading this manual Please keep this manual carefully to be able to use it at any time English Dust Collector...

Page 2: ...tively The CBA Series is an energy saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this CBA Series machine correctly so t...

Page 3: ...4 3 1 5 3 1 6 4 2 5 2 1 5 2 2 6 2 2 1 CBA 080AD 6 2 3 AD 7 3 8 3 1 8 3 1 1 8 3 1 2 8 3 2 9 4 10 4 1 10 4 1 1 1 10 4 1 2 2 11 4 1 3 11 4 2 12 4 3 12 4 4 12 4 5 13 4 5 1 13 4 6 14 5 15 5 1 15 5 1 1 15 5...

Page 4: ...1 2 1 1 1 1 2 10 60 80 1 3 0 35 80 100 1 000...

Page 5: ...1 CMN022 002 Translation of the original instructions 3 1 4 2 OFF 1 5...

Page 6: ...1 4 1 6...

Page 7: ...2 CMN022 002 Translation of the original instructions 5 2 2 1 100V 200V T 220 230V CE 1 1 2 1 1 1 3m 100V 1 200V T 1 220 230V CE 1 1 100 115V...

Page 8: ...2 6 2 2 2 2 1 CBA 080AD AD BOX 1 2...

Page 9: ...2 CMN022 002 Translation of the original instructions 7 2 3 AD 4 5 1 13 1 5 Lo Hi Lo Hi 1 1 Lo 1 1 Hi 1 1 ON OFF ON OFF...

Page 10: ...3 8 3 3 1 3 1 1 0 35 80 RH 3 1 2 10 1 2 1 2...

Page 11: ...3 CMN022 002 Translation of the original instructions 9 3 2 1 ON AD 2 AD ON 3 4 Lo Hi 1 5 3 ON OFF 3 30 ON OFF Lo Hi...

Page 12: ...4 10 4 4 1 1 2 4 1 1 1 1 1 2 2 2 2 2 3 1 1 4 1 2 5 2 2...

Page 13: ...4 CMN022 002 Translation of the original instructions 11 4 1 2 2 2 1 2 2 2 2 2 3 2 4 2 4 1 3 1 2 3 4 2...

Page 14: ...4 12 4 2 1 Littell fuse 218 250V 10A 1 2 4 3 1 1 1 1 4 4...

Page 15: ...4 CMN022 002 Translation of the original instructions 13 4 5 No 4 5 1 1 C F 2 E 1 1 3 E 2 1 1 kPa C F kPa E 1 kPa E 2...

Page 16: ...4 14 4 6 7 ON ON 4 2 12 1 2 3 4 1 4 ON OFF 30 4 1 10 4 1 10 4 1 10 4 1 10...

Page 17: ...5 CMN022 002 Translation of the original instructions 15 5 5 1 5 1 1...

Page 18: ...5 16 1 5V 0 2V DC 1 2...

Page 19: ...5 CMN022 002 Translation of the original instructions 17 5 1 2 AD 5 1 3 1 1 AD GND 3 1 5V 4 7k 2 NPN 2 NPN 2 NPN DC12V 10mA C F E 1 E 2 1 2 50V 100mA 1 2 33 0 1 F 3 1 5V...

Page 20: ...5 18 5 1 4 ON OFF ON OFF 5 1 3 17 ON OFF 5 1 3 AD ON Lo Hi Lo Hi 5 2 mm 38 50 65 75 CBA 080AD FRJ D 38 35 92 FRJ D 50 35 92 FRJ D 65 35 92...

Page 21: ...al instructions 19 6 6 1 1 CBA 080AD 440W 100V 6 6A 50 60Hz 2 3m3 min 9 2kPa 52 61dB 10 0kg CBA 080AD T 200V 5 0A 2 5m3 min CBA 080AD CE 220 230V 3 9A 2 3m3 min 1 1m A dB 2 100 115V 6 2 1 CBA 080AD T...

Page 22: ...6 20 6 3 6 3 1 CBA 080AD...

Page 23: ...CMN022 002 Translation of the original instructions 21 12 6 2 6 2 19...

Page 24: ...22...

Page 25: ...3 1 2 Wiring and Piping 30 3 2 Operation 31 Chapter 4 Maintenance and Checkup 32 4 1 Replacing Filters 32 4 1 1 Replacing the Primary Filter 32 4 1 2 Replacing the Secondary Filter 33 4 1 3 Replacing...

Page 26: ...sive or corrosive mist smoke or gases CAUTION This device is designed for installation in a cleanroom or a clean factory Avoid installation in other areas such as outdoors Ensure a wide suction port I...

Page 27: ...vice Use the device to suck dry dust without potential dust explosion Be sure to connect the ground wire CAUTION Do not move the device while in operation Use the device in locations of pollution degr...

Page 28: ...ecautions 26 1 6 Safety Label Locations High voltage warning label High temperature warning label Do not disassemble label Nameplate Do not disassemble label High voltage Warning label Nameplate High...

Page 29: ...ts adsorbs dust 1 Secondary filter Protects electrical parts from dust 1 Exhaust filter Cleans exhaust 1 Removable flange Connects a suction duct 1 Power cable 3 m Connects to the power outlet Shaped...

Page 30: ...st filter AD panel operation panel Operates the device Remote connector Connects a remote cable optional Power connector Connects the power cable Fuse box Contains a fuse Main power switch Turns on of...

Page 31: ...ge35 Suction power level lamps Green lamps indicate a suction power level 1 to 5 Lo Hi arrow buttons During operation each pressing of the Lo Hi button changes the suction power to the next lower or h...

Page 32: ...that the power supply conforms to the specifications of the device Be sure to connect the ground wire CAUTION Avoid multiple connections as they can cause voltage reduction At reduced voltage the devi...

Page 33: ...bnormal noise is not generated and the suction is appropriate 4 Set a desired suction power level by pressing the Lo Hi arrow buttons The suction power is indicated by the suction power level lamps 1...

Page 34: ...suction side filter case 1 Release the two snap locks for suction side filter case 2 Open the suction side filter case and remove the secondary filter Note If the secondary filter is hard to remove us...

Page 35: ...ondary filter If necessary the suction side filter case can be removed from the device body 3 Install a new secondary filter 4 Close the suction side filter case and secure it with the two snap locks...

Page 36: ...eplace with new ones 4 3 Daily Checkup Check item Frequency Check that Filter case Before operation Filter case is completely closed Suction port Before operation Suction port is not blocked Exhaust c...

Page 37: ...tween C F and the display pressure Displayed alternately 2 When the blower is overheating and the temperature rises above the standard due to filter or pipe clogging the panel flash alternately betwee...

Page 38: ...e operation cannot resume the temperature thermostat of the motor may be active Turn off the main power and after 30 minutes resume the operation Lower suction force Clogged filter Replace filters 4 1...

Page 39: ...Chapter 5 Useful Utilization Optional CMN022 002 Original instructions 37 English Chapter 5 Useful Utilization Optional 5 1 Remote Cable 5 1 1 Standard Connection Diagram...

Page 40: ...e Device side Customer side Pin or Pin Output voltage 1 to 5 V 0 2 V Device side Customer side Pin Pin Measuring instrument etc Reference circuit Monitor Device side Customer side Pin Pin Add a protec...

Page 41: ...signals Outputs the current operating pressure No temperature compensation Analog signal 1 to 5 V impedance 4 7 k Red Filter clogging output signal 2 Outputs HI during operation and LO when clogging...

Page 42: ...n power levels on the device side during transition to remote operation press and hold down the ON button on the AD panel and change it with the Lo Hi button Memory of suction power level The suction...

Page 43: ...A 2 5 m3 min CBA 080AD CE 220 to 230 V single phase 3 9 A 2 3 m3 min 1 Noise value is measured with a hose connected to the suction port at a distance of 1 m from the device on the A scale dB 2 Can be...

Page 44: ...Chapter 6 Appendix 42 6 3 Electrical Diagram 6 3 1 CBA 080AD...

Page 45: ...RTEC or a CHIKO AIRTEC designated sales agent Blemish contamination or other appearance change that may occur during use Replacement of any consumable or accessory or use of any part not designated by...

Page 46: ...MEMO...

Page 47: ...CHIKO AIRTEC CO LTD 562 0012 2 27 24 2 27 24 Hakushima Minoh Osaka 562 0012 Japan TEL 81 072 720 5151 FAX 81 072 720 5133 URL http chiko airtec jp...

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