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For technical questions, please call 1-888-866-5797.

Item 95877 

        

Part #

Description

Part #

Description

1

Screw (M5 x 20)

23

Gear Shaft (Z1)

2

Spring Washer (5)

24

Block Plate

3

Drill Chuck

25

Bearing (607)

4

Screw (ST4.2 x 8)

26

Link Bushing

5

Front Cover Housing

27

Bearing (608)

6

Screw (M4 x 14)

28

Rotor

7

Spring Washer (4)

29

Bearing (607)

8

Gear Box Cover

30

Stator

9

Circlip

31

Insert

10

Bearing (6002)

32

Power Switch

11

Self-Locking Pin

33

Forward/Reverse Switch

12

Self-Locking Pin Spring

34

Motor Housing (Left)

13

Split Washer (6)

35

Nameplate (Left)

14

Spindle

36

Brush Cap

15

Pin

37

Carbon Brush

16

Gear (Z4)

38

Brush Holder

17

Gear (Z5)

39

Motor Housing (Right)

18

Bearing (607)

40

Screw (ST4.2 x 18)

19

Gear Shaft (Z3)

41

Enclosure Rear Cover

20

Gear (Z2)

42

Nameplate (Right)

21

Bearing (625)

43

Screw (ST3.5 x 10)

22

Gearbox

44

Power Cord

PARTS LIST

Record

 

Product’s Serial Number Here: 

Note:

  If product has no serial number, record month and year of purchase instead.

Note:

 Some parts are listed and shown for illustration purposes only, and are not available 

individually as replacement parts.

Summary of Contents for 95877

Page 1: ...ure reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this m...

Page 2: ... may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Electrically powered tools create sparks which may ignite the dust or fumes ELECTRICAL SAFETY 1 Grounded ...

Page 3: ...ce the tool and do not use this tool for a purpose for which it is not intended 2 Disconnect the tool s Power Plug from the power source before making any adjustments changing accessories or storing this tool Such preventive safety measures reduce the risk of starting the product accidentally Always unplug the Power Plug from its electrical outlet before performing any inspection maintenance or cl...

Page 4: ...xposed electrical wires and cable in the drilling path before drilling 10 Industrial applications must follow OSHA requirements 11 Use the right tool or attachment for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool or attachment There are certain applications for which this product was designed It will do the job better and more safely at the ...

Page 5: ...let is properly grounded Do not modify the Power Plug provided with this product Never remove the grounding prong from the Plug Do not use this product if the Power Cord or Plug is damaged If damaged have it repaired by a service facility before use If the Plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools mark...

Page 6: ...xample a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more than one product add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 Ma...

Page 7: ...opening is large enough to accept the shank of a drill bit Insert the drill bit and turn the Drill Chuck clockwise until it is locked on the drill bit Reverse this procedure to remove the drill bit See Figure A 2 Forward Reverse Switch 33 The Forward Reverse Switch is used to select the desired rotation of the Drill Chuck 3 For a clockwise rotation move the Switch to the left For a counterclockwis...

Page 8: ...tch Lock to set the Close Quarter Drill in a continuous run mode See Figure A 11 Avoid overloading the Close Quarter Drill Do not apply excessive pressure on the Drill while drilling If the speed drops abnormally decrease the pressure immediately If the drill bit stops abruptly or the drill bit becomes stuck release pressure on the Power Switch 32 at once See Figure A 12 Drill only as deep as is n...

Page 9: ...m with a pencil eraser If the Carbon Brushes are worn down by more than 1 2 replace both Carbon Brushes When installing the Carbon Brushes make sure the carbon portions of the Carbon Brushes contact the motor armature and that the springs face away from the motor Also make sure the springs operate freely After cleaning or replacement replace the Brush Caps 36 NOTE New Carbon Brushes tend to arc or...

Page 10: ...Forward Reverse Switch 12 Self Locking Pin Spring 34 Motor Housing Left 13 Split Washer 6 35 Nameplate Left 14 Spindle 36 Brush Cap 15 Pin 37 Carbon Brush 16 Gear Z4 38 Brush Holder 17 Gear Z5 39 Motor Housing Right 18 Bearing 607 40 Screw ST4 2 x 18 19 Gear Shaft Z3 41 Enclosure Rear Cover 20 Gear Z2 42 Nameplate Right 21 Bearing 625 43 Screw ST3 5 x 10 22 Gearbox 44 Power Cord PARTS LIST Record ...

Page 11: ...Page 11 For technical questions please call 1 888 866 5797 Item 95877 ASSEMBLY DIAGRAM ...

Page 12: ...ental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must...

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