Chicago Electric 94739 Assembly and Assembly And Operating Instructions Manual Download Page 1

SKU 94739 

For technical questions, please call 1-800-444-3353

 

 

Page 1

Autobody dent RepAiR

Welding Kit

ASSEMBLY AND OPERATING INSTRUCTIONS

94739

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Distributed exclusively by Harbor Freight Tools

®

.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

 Read this material before using this product.  

Failure to do so can result in serious injury. 

SaVe THiS manual.

Copyright

©

 2006 by Harbor Freight Tools

®

.  All rights reserved.  No portion of this 

manual or any artwork contained herein may be reproduced in any shape or form 

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Summary of Contents for 94739 Assembly and

Page 1: ...lusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in s...

Page 2: ...unded in accor dance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt wh...

Page 3: ...ing plasma cutting soldering or similar applications produces chemicals known to the State of California to cause cancer and birth defects or other reproductive harm California Health Safety Code 2524...

Page 4: ...cluded Only a qualified electrician should install the Power Cord Plug Never remove the grounding prong or modify the Power Cord Plug in any way Do not use adapter plugs with this product To comply wi...

Page 5: ...se a fire resistant material to cover or block all open doorways windows cracks and other openings Enclose the work area with portable fire resistant screens Protect combustible walls ceilings floors...

Page 6: ...material you will weld or cut 11 Do not touch live electrical parts Wear dry insulating gloves Do not touch electrode or conductor tong with bare hand Do not wear wet or damaged gloves 12 Protect you...

Page 7: ...und ing system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your too...

Page 8: ...rd For example a 10 gauge cord can carry a higher current than a 12 gauge cord See Figure B 4 When using more than one extension cord to make up the total length make sure each cord con tains at least...

Page 9: ...Magnet Shrinking Electrode Puller Assembly 2 Pot Hooks 50 Washers 3 Carbon Electrodes 2 Spare Fuses If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of th...

Page 10: ...nd install the appropriate tip before beginning work WARNING The welder must be OFF and UNPLUGGED when installing tips 1 Insert the butt end of the tip into the Welding Gun Be sure the welding tip is...

Page 11: ...k material In general larger thicker washers will require longer welding time 4 Insert a flat washer into the Magnetic Washer Tip 5 Using the gun press the washer against the dented area Squeeze the t...

Page 12: ...location for a short time This electrical force causes the two items of metal to melt and fuse together at that spot If the electrical force is not large enough if the duration is too short or the met...

Page 13: ...rigger and remove the electrode from the metal 6 Warming the metal will anneal it causing it to become softer Sudden cooling of annealed metal such as by applying water will temper the metal causing i...

Page 14: ...e adequate training in the use of electric welders and related operations This tool can be easily damaged by unskilled use 2 Keep untrained or unauthorized persons away from the welder at all times 3...

Page 15: ...doesn t operate Function selector is set on CONTINUOUS Move function selector to TIMED Excess splatter or sparkles when welding Traces of paint or rust have not been removed completely Stop work and c...

Page 16: ...3353 Page 16 Welder Accessories Main Wire Connection Circuit Diagram REV 06l 08b Diagram D1 power D2 hot D3 work S1 1 OFF 250V 3A S1 2 Microswitch S2 Thermostat Control Board FUSE S3 Main Switch Main...

Page 17: ...Bushing 4 Shift Switch 19 Cable Bushing 5 Front Panel 20 Timer Knob 6 Auxillary Transformer 21 Function Selector 7 Fuse Holder 22 Top Cover 8 Main Cable 23 Handle 9 Cable Bushing 24 Power Light 10 Fa...

Page 18: ...SKU 94739 For technical questions please call 1 800 444 3353 Page 18 REV 06l 08b Assembly Photo...

Page 19: ...DUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CER...

Page 20: ...We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the...

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