Chicago Dryer King Edge VAc Instruction Manual Download Page 19

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King Edge Vac

Installation

2-1

Chapter 2

INSTALLATION

This chapter contains installation instructions for the King Edge Vac

spreader/feeder and includes

the following sections:

2.1  Site and Utility Requirements
2.2  Installation Procedures
2.3  Pre-Operational Checkout

The spreader/feeder is tested under load conditions at the factory and inspected to ensure proper

operation. It is shipped in working condition and is completely assembled, requiring only setup of the

exit conveyors. Sufﬁcient strapping, blocking, and bracing were provided to give reasonable assurance

that no shipping damage would occur.

NOTE:

If the spreader/feeder is received in damaged condition, notify the carrier

at once.

Chicago Dryer Company’s responsibility for shipping damage, other than the standard warranty,

ceases upon delivery to the carrier. For more information on the warranty, see the full page warranty

statement at the front of this manual.

TOC

INDEX

Summary of Contents for King Edge VAc

Page 1: ...KING EDGE VACTM Large Piece Spreader Feeder with Vacuum Laydown and Air Assist INSTRUCTION MANUAL...

Page 2: ...Chicago Dryer Company Instruction Manual 3018 041b CHICAGO DRYER COMPANY 2200 N Pulaski Chicago Illinois USA 60639 3737 Telephone 773 235 4430 Fax 773 235 4439 www chidry com...

Page 3: ...Installation Chapter 3 Operating Guidelines Chapter 4 Preventive Maintenance Chapter 5 Operating Principles Chapter 6 Troubleshooting Chapter 7 Repair CHI PANEL BULLETIN PICTURE PARTS LIST SCHEMATIC P...

Page 4: ...King Edge Vac ii CHAPTER 1 INTRODUCTION 1 1 Warranty 1 2 1 2 Scope of Manual 1 2 1 3 Safety 1 3 Safe Work Habits 1 3 Safety Features 1 4 1 4 Equipment Description 1 6 Machine Widths 1 6 Optional Equip...

Page 5: ...Inlet Conveyor Upper Pulley Installation 2 7 Compressed Air Supply Connection 2 8 Electrical Connection 2 9 2 3 Pre Operational Checkout 2 14 Final Protective Wrapper Removal 2 14 Security of Hardwar...

Page 6: ...rlock Switches 3 3 Safety Labels 3 3 3 2 Operating Controls 3 4 CHI Panel Controls and Indicators 3 6 3 3 Daily Operating Procedures 3 7 Start Up 3 7 Interconnected Stop Circuit Option Operation Notes...

Page 7: ...near Bearing Assemblies 4 8 Check Carriage Rail Bearings and Lubricate Upper Spreader Rail Carriage Rails and Rail Bearings 4 9 Inspect Air Filter Auto Drain 4 10 Check Air Pressure Settings 4 10 Chec...

Page 8: ...Cylinders 5 17 Flow Controls 5 17 Air Bars 5 17 Pneumatic Clutch Brake 5 17 5 3 Mechanical System 5 18 Prefeed Drive System 5 18 Inlet Drive System 5 19 Spread Drive System 5 20 Discharge Drive Syste...

Page 9: ...1 CHI Diagnostic Message Index 6 6 6 2 LED Diagnostics 6 8 6 3 Electrical 6 10 6 4 Mechanical 6 14 6 5 Prefeed Inlet Section 6 15 6 6 Transfer Section 6 18 6 7 Spread Section 6 20 6 8 Discharge Sectio...

Page 10: ...0 Enabling Disabling Automatic Misfeed Reject 7 10 7 4 Transfer Section 7 11 Transfer Clamp Check and Adjustment 7 11 Transfer Clamp Assembly Replacement 7 14 Transfer Clamp Roller Adjustment 7 16 Rod...

Page 11: ...rner Photosensors Alignment 7 40 Roll Photosensors Alignment 7 41 Taut Photosensors Alignment 7 42 General Photosensor Sensitivity Adjustment 7 43 Roll Photosensors Sensitivity Adjustment 7 44 Photose...

Page 12: ......

Page 13: ...he feeder or its discharge conveyor It uses a vacuum box for laydown with a rear air bar and brush to help ensure the highest quality of atwork nishing Like the rest of the CHICAGO product line the Ki...

Page 14: ...nit at maximum ef ciency This chapter also includes instructions for the operators and suggestions for work organization Chapter 4 Preventive Maintenance Contains procedures for Daily Weekly Monthly S...

Page 15: ...atures bypassed Maintenance and Repair WARNING Always use extreme caution when performing any repair procedure that requires the unit to be operating Keep hands and loose clothing from coming into con...

Page 16: ...side of the main electrical box When turned to OFF this switch shuts off incoming electrical power to the unit Unless otherwise indicated turn the main disconnect switch to OFF before performing any m...

Page 17: ...e buttons immediately stops all rotating and moving parts releases compressed air pressure and shuts down the machine To reset a pressed red safety STOP button twist it The preferred method of stoppin...

Page 18: ...es in a standard 120 3050 mm width Extra wide models including 130 3300 mm 136 3455 mm and wider are also available for processing California kings banquet cloths or other oversized items Optional Equ...

Page 19: ...r operation It is shipped in working condition and is completely assembled requiring only setup of the exit conveyors Suf cient strapping blocking and bracing were provided to give reasonable assuranc...

Page 20: ...The site must have a level sturdy oor capable ofsupportingthespreader feeder sweightwithout significant flexing For weight specifications and other technical information refer to the APPENDIX Technic...

Page 21: ...m the skids be sure that it is handled only by quali ed riggers using proper equipment Installation of the spreader feeder includes Inspection Uncrating Placement and Alignment Discharge Conveyor Atta...

Page 22: ...CAUTION Do not drop or twist the unit As appropriate If the unit is equipped with eye bolts lift the unit straight up using the two eye bolts on top of each endframe and care fully remove the skid fro...

Page 23: ...local code Always follow local codes Set the locking casters Attach the provided locking oor pads to the front crossbar Figure 2 7 A There is one for the left and one for the right side of the machine...

Page 24: ...from the discharge conveyor lift air cyl inder Figure 2 8 B Swivel it into position and attach it to the discharge conveyor with the hardware provided Figure 2 10 A Push the bolt though the hole in th...

Page 25: ...that it is rmly resting on the sup port brackets Figure 2 12 Make sure the angled corners face the machine front 1 2 3 Inlet Conveyor Upper Pulley Installation For facilities with low clearance the in...

Page 26: ...essed air connections Use a sturdy exible air hose to accommodate machine movement Run a sturdy exible air hose from the external compressed air source to the 1 2 inlet tting Figure 2 15 A at the back...

Page 27: ...void the factory warranty NOTE A fused disconnect switch is incorporated into the electrical connection box Check local regulations to determine whether a separate external fused disconnect switch is...

Page 28: ...it Figure 2 18 B NOTE Save this plug It will be needed if the feeder unit is ever run as a single machine Remove the feedback plug from the stop circuit connector Figure 2 19 A Uncoil the stop circuit...

Page 29: ...rical connection box Use three wires for the power supply A fourth wire for ground is required 1 2 3 4 Figure 2 20 The main disconnect switch A and latch B secure the door of the electrical connection...

Page 30: ...ally shut down when the ironer does Required Tools screwdriver drill drill bits ttings In the ironer locate the run circuit Install a NC SPDT control relay of ap propriate voltage and wire its coil to...

Page 31: ...ft endframe of the unit Open the left endframe door Route the wire as indicated in Figure 2 26 Use the provided cable anchors Connect the cable wires to the terminal block Figure 2 23 as follows White...

Page 32: ...rsonnel Final Protective Wrapper Removal Remove any and all remaining protective wrapping or packaging Remove the protective plastic covers from the controls Security of Hardware Hardware may loosen d...

Page 33: ...ess guard in the raised position Figure 2 29 Use a soft lint free cloth to clean the corner photosensors Compressed Air Supply Checkout Check the primary air pressure regulators and make sure each has...

Page 34: ...a short stool or ladder to see clearly Be careful not to come into contact with the moving discharge ribbons The air pressure gauges should be set as listed below A LH Pneumatic Panel 60 psi 415 kPa...

Page 35: ...2 33 Immediately press the square red Stop button at either station 1 2 3 4 5 6 WARNING Only a quali ed electrician should make or correct any electrical connections in or to the unit If the rotation...

Page 36: ...s a green station Start button Figure 2 34 A All rotating and conveying elements of the feeder should operate The CHI panel B will display the start up diagnostic messages The main air valve will open...

Page 37: ...e green START button Raise the main safety guard at the front of the unit Figure 2 35 Make sure that all moving elements stop compressed air pressure is released and an error message displays in the C...

Page 38: ...station by repeating Steps 1 and 2 1 2 3 Small Piece Check Press the BYPASS button on the CHI panel Its light will illuminate The front bypass conveyor should raise for small piece feeding Feed a few...

Page 39: ...t and installation of the spreader feeder some dirt or other contaminants may have accumulated that will mark processed atwork With the power disconnected wipe down the unit Also process several piece...

Page 40: ......

Page 41: ...Daily Operating Procedures 3 4 Operating Techniques NOTE It is extremely important that the daily operation of the unit be properly supervised at all times All operating and maintenance personnel must...

Page 42: ...g parts Each endframe is covered by a protective door These prevent ngers or hands from coming into contact with moving parts They also serve to keep objects other than atwork from entering the unit a...

Page 43: ...the unit to keep operators and maintenance personnel alert in particular areas WARNING messages alert personnel that personal injury may result from not following recommended procedures CAUTION messag...

Page 44: ...f the unit A B D C B F E G START STOP button A Initiate and pause general machine operation Each station has a set The green Start button starts all moving parts while the square red Stop button pause...

Page 45: ...n while the other unit s light s are red SYSTEM E STOP the unit with the green light has an open interlock Check it s CHI Panel for location CHI Panel F Allows fully automatic operation of the unit un...

Page 46: ...ositions in the CHI panel Display in order to change settings The and buttons F and G are used to increase and decrease the various fold system settings The button is also used to reset the item count...

Page 47: ...n ON the compressed air supply to the unit 1 2 3 Turn power ON at the main disconnect switch Press the green station Start button The indicator lamp in the switch lights and the CHI Panel begins its s...

Page 48: ...to the Operating Controls section regarding interpreting the indicator lights Restart the unit After the CHI Panel com pletes its diagnostics for about 3 seconds the CHI Panel displays CHICAGO KING ED...

Page 49: ...d hold theAD JUST button then press the ENTER but ton Release both buttons The SELECT ADJUSTMENT menu displays SELECT ADJUSTMENT INL TRN SPR FEED IRN CHI The ashing cursor is under CHI Press the ENTER...

Page 50: ...e CHI Panel The sheet feeder stations shut off and the front bypass conveyor raises into posi tion Lay small pieces at and square onto the bypass ribbons When nished feeding small pieces press the BYP...

Page 51: ...low the atwork will be excessively stretched Counter Operation The CHI Panel automatically tracks the count totals in each program selected To view the counts for each of the two stations in any progr...

Page 52: ...If an item is not fed correctly or becomes loose during transportation or spreading CHI is designed to drop the piece before attempting to feed it This prevents poor laydown of an item and may prevent...

Page 53: ...he atwork Make sure there are no folds in the atwork On units with the optional Stain Tear Reject system push the appropriate button after the stained or torn atwork is spread out and before it is lai...

Page 54: ......

Page 55: ...t Power Check Safety Equipment X X Running 4 2 WEEKLY 50 Hours Check and Clean Photosensors and Re ectors X Off Disconnect Power Check and Clean Inverters X Off Disconnect Power Check For String Accum...

Page 56: ...low up with the necessary maintenance or repair General Cleanliness It is important to prevent the buildup of lint dirt dust and foreign material in the unit General cleanliness prevents damage to com...

Page 57: ...ible from the blower exhaust ports and visible portion of the blower wheels Manually re close the inner blower doors Replace the lint collection bags 1 2 3 4 5 6 7 Check Safety Equipment Perform only...

Page 58: ...r your site Follow local regulations Failure to do so could result in serious injury Check and Clean Photosensors and Re ectors Most control problems can be avoided by keeping the photosensors Figure...

Page 59: ...bearings Perform only when the unit is OFF with power disconnected Check Rodless Air Cylinder Bearings Perform only when the unit is OFF with power disconnected Make sure that the transfer clamp carr...

Page 60: ...Raise the front access guard and secure in position using the provided bracket arms Figure 4 6 NOTE The carriage assembly is shown with the upper transfer clamp bracket removed for clarity Grasp the b...

Page 61: ...ction Tighten the Carriage Block procedure Push the carriage assembly back about 1 30 mm from the bottom of its stroke Slowly and steadily pull the carriage as sembly forward Figure 4 8 Just before it...

Page 62: ...ding adjustment refer to the REPAIR chapter Transfer Section section Transfer Clamp Roller Adjustment procedure Check Spreader Clamp Linear Bearing Assemblies Perform only when the unit is OFF with po...

Page 63: ...ng Tension Adjustment procedure Repeat Steps 2 and 3 for other carriage assembly Use a small amount of dry silicon lubricant on a clean dry lint free cloth and wipe the upper spreader rails Figure 4 1...

Page 64: ...k ef ciency Perform only when the unit is RUNNING Use extreme caution WARNING This procedure will require that you work while the machine is running with pressurized air Use extreme caution Wear prote...

Page 65: ...ons The air pressure gauges should be set as listed below A LH Pneumatic Panel 60 psi 415 kPa B RH Pneumatic Panel 60 psi 415 kPa NOTE These settings are pre set at the factory Air pressures can be ch...

Page 66: ...IR chapter Compressed Air System section for the appropriate procedure Check Belt and Ribbon Condition and Tension Perform only when the unit is RUNNING Use extreme caution WARNING Never touch any par...

Page 67: ...OFF with power disconnected Turn power OFF at the main disconnect switch Open the right endframe door Clean off old lubricant from the bypass ribbons drive chain Figure 4 16 and lightly lubricate the...

Page 68: ...Open both the left and right endframe doors Carefully inspect the two sets of lower spreader belts one black set on each side Figure 4 21 A and the upper spreader belts Figure 4 22 A on the unit Each...

Page 69: ...F with power disconnected Setscrews Figure 4 23 hold sprockets bearings and other rotating parts securely in place Check and make sure that all setscrews are tight 1 2 3 4 5 Clean Vacuum System In add...

Page 70: ...elp loosen stubborn debris and then re vacuum Thoroughly clean the inside of each vacu um hose using a vacuum and compressed air as necessary Reinstall each vacuum hose by reversing Step 2 Replace the...

Page 71: ...essed air mild detergent solution alcohol Perform only when the unit is OFF with power disconnected Turn off the compressed air supply and depressurize the unit Turn the power OFF at the main discon n...

Page 72: ...ct lubricant will void the factory warranty CAUTION Before using a grease other than Shell Darina EP2 check with the factory service department to verify that the grease meets speci cations and is com...

Page 73: ...earing or its roll 1 2 turn and add the remaining 1 2 stroke slowly 1 2 3 4 5 6 CAUTION Over lubrication will destroy the bearing seals and cause premature failure If a slight bead of grease forms at...

Page 74: ...down This is important to ensure proper re installation Remove the four bolts which secure the transfer clamp assembly to the rodless air cylinder Figure 4 29 Carefully place the assembly with its at...

Page 75: ...from the carrier bracket Remove the old bearings from the cap by removing the bearing screws Figure 4 33 Mount the new bearings to the cap with the screws just removed Slide the bearings into the carr...

Page 76: ...dless air cylinder Reinstall the upper transfer clamp bracket using the bolts removed in Step 5 Start the unit to test and verify the opera tion of the rodless air cylinder 20 21 22 23 24 Figure 4 34...

Page 77: ...t each wire s connection by gently pulling on it Tighten any loose connections Close both doors 1 2 3 4 5 Check Insulation Resistance to Earth Ground Required Tools voltmeter Perform only when the uni...

Page 78: ......

Page 79: ...r requirements how power is distributed throughout the spreader feeder and the controls sensors and switches operating the unit Compressed Air System This section reviews compressed air requirements h...

Page 80: ...ment 5 1 Electrical System The electrical components of the unit are divided into two areas Power System Control System The power system moves the rolls and ribbons activates the air valves etc The co...

Page 81: ...for the rating of these fuses which is dependent on line voltage NOTE Thepowersuppliedtothe unit must match the requirements listed on the nameplate Figure 5 1 The disconnect switch A and fuse set B...

Page 82: ...ponents are located in the right front endframe Figure 5 3 The table on the next page provides an explanation of each item indicated in the picture Figure 5 3 Components in the main electrical panel C...

Page 83: ...ontrol Relay Inverter Fault Contacts CR3 Control Relay Interlocks CR4 Control Relay Conveyor Run CR10 Control Relay Blower Clean Off Air Blast On Start Up CREI Control Relay Interconnected Stop Circui...

Page 84: ...ents Some power system components are located in the left front endframe Figure 5 4 The table on the next page provides an explanation of each item indicated in the picture T8 CB9 INV7 INV6 CON4 Figur...

Page 85: ...escription CB8 Circuit Breaker T8 24VAC Output Circuit CB9 Circuit Breaker T9 Florescent Light CON4 Contactor Stations 1 2 INV 6 7 CR5 Control Relay Station Enable INV6 Inverter Station 1 Motor INV7 I...

Page 86: ...ors DISC1 Switch Main Power MP6 Motor Protector Right Blower Motor MP7 Motor Protector Left Blower Motor T3 Transformer 24VAC Control Circuit T4 Transformer T4 24VAC Output Circuit Electrical Connecti...

Page 87: ...s All the input signals from the sensors go through input cards which then pass them to one of two MPC1 control boards which also power the sensors When the appropriate LED on the input card and on th...

Page 88: ...nts in the main electrical panel Note that OC1 is positioned under OC6 and OC5 is positioned under SC1 OC1 OC5 MPC1 Boards There are two MPC1 circuit boards one located in the main electrical panel Fi...

Page 89: ...wer Supply 5VDC 24VDC Power Supplies AC Detect SC1 Speed Control Inverters 1 4 OC1 Output Card CR1 Alarm Sensor Blowoff Upper Spreader Conveyor signals OC2 Output Card CR4 Clutch Lower Spreader signal...

Page 90: ...ld to detect the position of machine components When a mechanism is in the proper position this is detected by the disturbance of the magnetic eld A signal is then sent to the appropriate MPC1 board T...

Page 91: ...13 Top View Connected to the Prefeeder Control Circuit in the Left End Frame PX12 PX6 NOTE PX39 PX40 encoders are mounted on the prefeeder transfer cylinder PX40 PE11 PX39 PE14L PE14R Figure 5 10 Top...

Page 92: ...lutch rolls and dropped Sharp Cutoff Light Operate OFF PE13 Tail Sensor Right Detects the trailing edge of an item as it travels up the discharge conveyor This sensor controls the sequencing of the sp...

Page 93: ...dy to clamp onto atwork 12 mm OFF PX33 Station 1 Left Carriage Up Detects when the Station 1 carriage has reached the top of its travel If prefeeder inlet transfer cylinder front pickup encoder PX39 i...

Page 94: ...unctions The table below lists the original setting for each regulator These can be adjusted to meet speci c processing needs Main Regulator 80 psi 550 kPa LH Pneumatic 60 psi 415 kPa RH Pneumatic 60...

Page 95: ...tioning of atwork in the rolls Figure 5 15 The air bar helps position atwork on the discharge conveyor ribbons Figure 5 13 Air cylinders provide mechanical movement Figure 5 14 Flow controls are simil...

Page 96: ...to identify the mechanical components of the prefeed drive system The prefeed motor Figure 5 17 A powers the prefeed drive system Ashaft from this motor extends directly into a drive pulley B This pul...

Page 97: ...nd F turn in opposite directions A shaft Figure 5 19 G extends through pulley D Attached to this shaft is a drive roll H and two idler rolls 1 2 which will be discussed later in this section A shaft I...

Page 98: ...the upper portion of the belt the other to the lower move in opposite directions The action of the spreaders is pneumatically controlled Lower Spread Subsystem There are two lower spread subsystems ea...

Page 99: ...avels down the discharge ribbons ByPass Drive System Use the illustrations Figures 5 22 5 23 below to identify the mechanical components of the discharge drive system The bypass system is driven by th...

Page 100: ...is slightly smaller than the front bypass ribbon drive roll sprocket the rear drive roll turns slightly faster causing the small pieces to stretch slightly as they travel down the bypass ribbons 5 4...

Page 101: ...tor thermostats contacts are closed CR2 is pre energized by output from T4 if all inverter fault contacts are closed Once CON2 is energized contacts close energizing CON4 This in turns provides single...

Page 102: ...will be used to determine when to change speeds during the Spread Phase After the sheet clears these sensor sets MPC1 energizes SV9 and SV10 to engage the clutch brake rollers and hold the piece If MP...

Page 103: ...sensors which causes the machine to slow the spread process to its slowest speed When MPC1 stops receiving a signal from PX9 it indicates that the piece has been fully spread INV3 is de energized Larg...

Page 104: ...in an error condition As noted if during the spread phase the taut sensors PE14A B do not simultaneously detect the piece the resulting error condition causes the piece to be dropped to the oor Also...

Page 105: ...r each system when troubleshooting the unit Each section in this chapter lists issues possible causes and solutions If an issue occurs that is not addressed in this chapter please contact your local a...

Page 106: ...OR CLEAR FAULT 6 11 Unit Does Not Start Message reads CIRCUIT BREAKER TRIPPED SERVICE OR CLEAR FAULT INVERTER MOTOR OVERLOAD SERVICE OR CLEAR FAULT 6 11 Florescent Lamp Does Not Light 6 12 Unit Start...

Page 107: ...rs Dropped Corner Size Inconsistent 6 16 Machine Stops Message Reads CORNER CLUTCH JAMMED SHUTDOWN BEFORE REMOVING 6 17 Inlet Transfer Rodless Air Cylinder Making Excessive Noise or Cylinder Outer Ban...

Page 108: ...Message Reads JAM SENSOR AT LEFT WALL JAM SENSOR AT RIGHT WALL JAM SENSOR AT INLET CONV 6 23 Lower Spreader Belts Reverse Direction 6 23 Excessive Pull to One Side 6 23 6 8 Discharge Section Laydown o...

Page 109: ...E 6 27 Proximity Sensor Not Working 6 27 6 10 CHI Panel CHI Panel is Not Functioning No error message 6 28 CHI Panel is Not Functioning Message reads COMMUNICATION ERROR FAULTY CODE RETURNED 6 28 CHI...

Page 110: ...T SIDE STOP INTERLOCK SERVICE CLEAR FAULT 6 11 RIGHT SIDE STOP INTERLOCK SERVICE CLEAR FAULT 6 11 COMMUNICATION ERROR FAULTY CODE RETURNED 6 28 COMMUNICATION ERROR NO RESPONSE FROM CONTROL 6 28 MEMORY...

Page 111: ...SHUTDOWN BEFORE REMOVING 6 23 JAM SENSOR AT INLET CONV SHUTDOWN BEFORE REMOVING 6 23 Sensor Messages SENSOR FAILED MISALIGNED INLET CONVEYOR 6 27 SENSOR FAILED MISALIGNED IMPROPER MATERIAL ENTRY 6 27...

Page 112: ...to determine which LEDs to monitor during a given operation 1 2 3 4 For the component function that doesn t work check the appropriate LEDs Figure 6 1 against the chart below SET 1 Input LEDs SET 2 M...

Page 113: ...C2 1612 601 CN1 CN2 1 2 3 4 5 6 7 8 9 10 9 8 7 6 5 4 3 2 12 11 10 1 10 11 12 1 2 3 4 5 6 7 8 9 IC3 1612 601 CN1 CN2 1 2 3 4 5 6 7 8 9 10 1 19 5 17 7 15 9 13 11 3 1 IC4 1612 750 CN1 CN1 1 2 3 5 6 7 8 9...

Page 114: ...nts are shown on the name plate 5 24VAC transformer T3 is bad Test and replace as necessary 6 Circuit breaker CB0 is tripped disabling 24VAC control supply Reset If circuit breaker continues to trip c...

Page 115: ...as necessary Refer to the REPAIR chapter Sensors section and the appropriate procedure Unit Does Not Start Message reads CENTER STOP INTERLOCK SERVICE OR CLEAR FAULT LEFT SIDE STOP INTERLOCK SERVICE...

Page 116: ...the motor Open circuit between an inverter and its motor An inverter powered motor is bad There is an overbraking problem Contact the Chicago Dryer factory Service Department Florescent Lamp Does Not...

Page 117: ...3 auxiliary contact or wiring as necessary Do not try to measure 24VAC at the connection to the main controller This is a logic signal provided by the power supply 0vdc on 5vdc off Unit Starts Blank M...

Page 118: ...or ByPass rib bon drive roll tracking tape worn smooth Replace Refer to the REPAIR chap ter Discharge Section section Dis charge Conveyor Drive Roll Track ing Tape Replacement procedure 3 Inverter fa...

Page 119: ...er refer to Compressed Air System section 5 Solenoid fuse on circuit board is burned out Check replace fuse on MPC1 prefeeder board 6 Carriage drive belt slipping or broken Check condition tension of...

Page 120: ...he main valve bank Refer to the PREVENTIVE MAINTE NANCE chapter Weekly PM section Check Air Pressure Settings proce dure 3 Jamming occurs at low speeds Insuf cient motor torque Inverter needs to be ad...

Page 121: ...mptoms may be caused by a mis ad justment of the Corner Stop Delay Adjust Refer to the CHI PANEL OPERATION bulletin Adjustment section Inlet Section Adjustments procedure 9 Clutch brake arm is frozen...

Page 122: ...tion Check For more information within this chapter refer to Compressed Air System section Repair replace as necessary 3 Fuse on output board may be bad Check replace fuse on output board in right end...

Page 123: ...aterial on the clamps is worn Replace as necessary 9 The Corner Grab Delay is set too long Adjust Refer to the CHI PANEL OPERATION bulletin Adjustment section Inlet Section Adjustments procedure 10 Th...

Page 124: ...cessary Refer to the REPAIR chapter Sensors section Proximity Sensor Position ing Adjustment procedure 4 Home sensor PX12 mal function Check Adjust replace as necessary Refer to the REPAIR chapter Sen...

Page 125: ...procedure Upper Spreader Speed Incon sistent 1 Taut sensors PE14 L R may be dirty misaligned or defective Clean adjust replace as necessary For more information within this chapter refer to Sensor Fun...

Page 126: ...er Clamp Mechanical Adjustment procedure 2 Air pressure to the left clamp is too low Adjust REPAIR chapter Compressed Air System section Left Spreader Clamp Air Pressure Adjustment procedure 3 An inco...

Page 127: ...t replace as necessary For more information within this chapter refer to Sensor Function section Lower Spreader Belts Reverse Direction 1 Wall sensors may be dirty misaligned or defective Clean adjust...

Page 128: ...TION bulletin Adjustment section Inlet Section Adjustments procedure 5 Early air blast occurs as the corners are detected by the taut sensors Adjust Refer to the REPAIR chapter Sensors section Taut Ph...

Page 129: ...cedure 4 LET setting is too long LET controls time between air blast and spread clamp nger release Check shorten if necessary Refer to the CHI PANEL OPERATION bulletin Adjustment section CHI Adjust me...

Page 130: ...nsor PE13 or PE27 is covered too long Check and clear any obstruction Clean photosensors if necessary Discharge or ByPass Ribbons Do Not Track Straight 1 Ribbons are worn or clip per lacing broken Rep...

Page 131: ...priate procedure or photosensor physical alignment procedure 3 There is an open circuit between the sensor and the input card Check connections between the sen sor and input card Main control circuit...

Page 132: ...ler circuit board is bad Replace CHI Panel is Not Functioning Message reads COMMUNICATION ERROR NO RESPONSE FROM CON TROL 1 4 wire communications cable from the CHI Panel to MPC1 is loose Check and re...

Page 133: ...CIPLES chapter Compressed Air System section Air Filter Regulators subsec tion 2 Air lter regulator auto drain is dirty Service Refer to the PREVENTIVE MAINTENANCE chapter Semi Annu al PM section Clea...

Page 134: ...n Look at the control board MPC1 for each air valve An LED lights for each valve Refer to the SCHEMATICS When the LED does not come on when the valve is supposed to open the MPC1 is defective and must...

Page 135: ...ak when the tension can no longer be adjusted or when atwork does not properly enter or exit the unit Replace tracking tape when it is worn smooth or when ribbons slip in place Replace the doffer roll...

Page 136: ...ndled by at least two quali ed persons Using the buddy system decreases the risk of an accident Always keep hands and clothing away from the moving parts of the folder when it must be running to make...

Page 137: ...are designed for each model and serial number machine Overnight shipment of most parts is available 7 3 Prefeed Inlet Section Sheets and other larger pieces of atwork are brought into the unit through...

Page 138: ...earings can no longer be properly adjusted it indicates a bearing pair as worn and need replacement as covered in the Prefeeder Carriage Grooved Bearing Replacement procedure which follows this one Re...

Page 139: ...wear down in pairs either both regular or both eccentric Even if only one grooved bearing shows signs of excessive wear replacement still should be done in pairs NOTE This procedure is best performed...

Page 140: ...ge belt Figure 7 3 A when it begins to sag noticeably or to skip on the timed pulley Both conditions cause excessive wear on the belt and shorten its life Required Tools 9 16 3 8 wrenches Perform only...

Page 141: ...iscard Pull the drive belt over the rim of the pul ley Figure 7 7 A and roll it into posi tion Make sure it is positioned within the emergency stop mechanism B Route the replacement belt over the top...

Page 142: ...tion using the provided bracket arms Figure 7 2 Locate the right side pneumatic panel Figure 7 8 just to the right of the center of the machine 1 2 3 4 Figure 7 9 Override screw for air solenoid valve...

Page 143: ...tear Tension on the belt must be adjusted if it is noticeably slack or if it begins to slip Required Tools 7 16 wrench pliers Perform only when the unit is OFF with power disconnected Turn power OFF...

Page 144: ...n on the belt is adequate tighten the nuts Lower the front access guard back into position Make sure it is secure 1 2 3 a b c 4 Enabling Disabling Automatic Misfeed Reject The unit is shipped from the...

Page 145: ...ent Figure 7 14 The right hand pneumatic panel is mounted near the center of the unit Transfer Clamp Check and Adjustment The transfer clamps must grip the atwork rmly and evenly to ensure proper tran...

Page 146: ...transfer clamp jaw Check the transfer clamp Look for a gap between the clamp jaw and the clamp body Pull on the clamp jaw to check that it is rmly closed and to see if there is any free play 4 5 6 7...

Page 147: ...he clamp body As appropriate If it does Carefully open the jaw without dis turbing the position of the grip Tighten the screws which secure the grip in position Push the clamp jaw closed to re check t...

Page 148: ...nd of the air cylinder to the transfer clamp body B Save Place the cylinder aside with its air hoses still attached Note which inlet the roller compressed air hose C is connected to Remove the hose fr...

Page 149: ...ess air cylinder with thread coated screws 1 2 3 Figure 7 20 Place the at washer between the cylinder and clamp assembly A B Re attach the air cylinders and roller compressed air hoses to the new tran...

Page 150: ...power disconnected Turn power OFF at the main disconnect switch Pull the transfer clamp carriage forward until the transfer clamp rollers seat against the lower clutch brake rollers Have an assistant...

Page 151: ...the adjustment screws coun terclockwise Test the carrier bracket by sliding it along the cylinder tube The carrier bracket should glide smoothly along the cylinders length 1 2 3 4 Figure 7 22 Rodless...

Page 152: ...ment Adjust tension of the upper spreader belt when it begins to sag noticeably or to skip on the timed pulley Both conditions cause excessive wear on the belt and shorten its life Required Tools 9 16...

Page 153: ...24 A 1 2 3 4 5 Loosen the locknuts Figure 7 24 B and turn each bolt the same number of turns counterclockwise to relax tension on the belt Locate one of the two bracket assemblies which secure the two...

Page 154: ...ows signs of excessive wear replacement should still be done in pairs Required Tools 13 mm metric wrench 5 mm metric Allen key 7 16 wrench 3 16 Allen key Phillips screwdriver clean cloth Perform only...

Page 155: ...ved in Step 5 Slide the linear bearing assembly block back onto the upper spreader rail Place the rail back into position and secure with the screws removed in Step 3 Reattach the spreader clamp carri...

Page 156: ...rform only when the unit is OFF with power disconnected Turn power OFF at the main disconnect switch As appropriate remove the right or left endframe panel to access the belt to be adjusted Tension on...

Page 157: ...hing is automatically compensated for by spring loaded tension arms Figure 7 31 Replace the belts if the spreader belt teeth have been damaged when the pins have worn or when the ribbons sag NOTE Befo...

Page 158: ...is pulled to one side as it is being spread the gap between the belts on the pulling side is too small and needs to be adjusted When the spreading and lay down of the atwork is not smooth the gap betw...

Page 159: ...the locknut to secure the ad justment 5 6 7 8 a b Adjust the inside closest to the center tension roller Loosen the locknut and turn the bolt to adjust gap to about 3 8 9 mm Figure 7 36 B Tighten the...

Page 160: ...ar on the ribbons and can shorten their life Tension adjustment is identical on these three ribbon sets Required Tools 3 8 9 16 3 4 wrenches pliers thin slotted screwdriver Perform only when the unit...

Page 161: ...ors Ribbon Replacement When ribbon tension can no longer be adjusted the entire set of discharge front bypass or rear bypass ribbons must be replaced Ribbons that break should be replaced immediately...

Page 162: ...screw and turn it 1 4 turn clockwise to lock it in the in posi tion The front bypass conveyor should rise Release tension on the appropriate rib bon set following the Discharge ByPass Conveyors Ribbo...

Page 163: ...37 and locate its lockout screw Use a small screwdriver to push in the lockout screw and turn it 1 4 turn clockwise to lock it in the in posi tion The front bypass conveyor should rise 1 2 3 a b c d e...

Page 164: ...ols pliers Perform only when the unit is OFF with power disconnected Verify the replacement ribbons are the correct size and of suf cient quantity for completing the procedure Refer to the PARTS LIST...

Page 165: ...Start the unit to check the adjust ment 1 2 3 4 5 6 7 Discharge Conveyor Drive Belt Tension Adjustment Over a period of time the discharge conveyor drive belt will stretch from normal wear When the b...

Page 166: ...the main disconnect switch Follow the Discharge ByPass Conveyors Ribbons TensionAdjustment procedure earlier in this section to relieve tension on the discharge ribbons In the left endframe locate the...

Page 167: ...sure to carefully align the air foil with its positioning marks If necessary refer to the Compressed Air System section Air Foil Adjustment procedure Adjust ribbon tension following the Discharge ByPa...

Page 168: ...manent marker so new tapes can be properly positioned Scrape off any old cement which remains on the roll using a scraper coarse sand paper or a wire brush Wipe away any remaining residue with a clean...

Page 169: ...roll It is not necessary to remove them from the machine Remove the old tape from the drive roll Mark the center position of each tape with a permanent marker so new tapes can be properly positioned...

Page 170: ...discharge ribbons flatwork may recoil or otherwise become disturbed when the rst roll of the ironer begins pulling on the material Additional Tools wrenches Perform only when the unit is OFF with pow...

Page 171: ...any remaining residue with a clean cloth Using a fresh cloth or brush apply paint thinner on the entire surface of the doffer roll and wipe it down Plug the opening at one end of the doffer roll to ma...

Page 172: ...each end of the cover so that it is even with the ends of the roll Secure the ends of the cover material to each end of the drive roll with several turns of lament tape Figure 7 52 B Allow the adhesiv...

Page 173: ...o material is there The single most common source of unreliable sensoroperationisdirtonthelensofaphotosensor or a re ector Make sure all of the photosensors and re ectors are free of lint or dust Use...

Page 174: ...caution Turn power ON at the main disconnect switch Press the green start button Press any of the red Safety STOP but tons Look at the red and green LEDs on the cor ner photosensors Figure 7 53 A They...

Page 175: ...atwork between the clutch brake rollers so that a few inches of material is visible Figure 7 54 A Both red and green LEDs on the sensors should be lit By hand turn the clutch brake rollers keeping an...

Page 176: ...ut tons Set the sensitivity to maximum For more information within this section refer to the General Photosensor Adjustment procedure Loosen the bracket mounting screws Figure 7 55 NOTE Make sure the...

Page 177: ...eme caution Turn power ON at the main disconnect switch Press the green START button Press any of the red safety STOP but tons CAUTION The sensitivity potentiometer on photosensors is a precision elec...

Page 178: ...n disconnect switch Press the green START button Press any of the red Safety STOP but tons Working on one set of sensors at a time work a small piece of atwork between the clutch brake rollers so that...

Page 179: ...7 58 and go to Step 5 Cut any plastic wire ties securing the sen sor wiring along its path Unscrew the photosensor from the mounting bracket Be careful to save the screws Using these screws secure the...

Page 180: ...t way to access each one Loosen the outer nut Figure 7 59 A and move the sensor closer to the target surface Tighten the inner nut B to hold the sensor in the new position 1 2 3 CAUTION Adjust the pos...

Page 181: ...e the sensor wiring along its path using plastic wire ties as necessary Make sure the new proximity sensor is positioned properly For more information within this section refer to the Proximity Sensor...

Page 182: ...ypass conveyor air cylinders to smoothly and evenly raise and lower the front bypass ribbon conveyor Feed Table 7 61 Adjust the air ow to smoothly but quickly move the feed tables out of the way when...

Page 183: ...the linen Discharge Conveyor Lift Figure 7 65 1 Raise the discharge conveyor when BYPASS button LED is lit in the CHI Panel to allow smaller pieces to pass more easily Note that only the B control is...

Page 184: ...unit Turn power ON at the main disconnect switch Press the green START button at either station 1 2 3 4 Make sure all STATION buttons on the CHI Panel are off and the panel displays reads FEEDER OFF...

Page 185: ...n the bottom of this unit is its main sole noid valve Locate the override screw on this valve Figure 7 66 B 1 2 3 Use a small screwdriver to push in the lockout screw and turn it 1 4 turn clock wise t...

Page 186: ...main disconnect switch Raise the front access guard and secure in position using the provided bracket arms Figure 7 69 Locate the rolls counterpoint air pressure adjustment knob Figure 7 70 in the cen...

Page 187: ...eekly PM checks indicate the necessity Tighten the Drive T Required Tools small slotted screwdriver stubby Phillips screwdriver wrench metric Allen wrench Loctite 243 thread lock Perform only when the...

Page 188: ...p the drive blocks tight against the drive T can lead to cascading problems Required Tools stubby Phillips screwdriver wrench metric Allen wrench Perform only when the unit is OFF with power disconnec...

Page 189: ...ess air cylinder carriage assembly Figure 7 74 This is important to ensure proper re installation At the front of the upper transfer clamp bracket Figure 7 75 gently pull down on the compressed air do...

Page 190: ...e to pre cisely align with the guide mark made in Step 3 Press the compressed air doubleT tting back into place Replace the left and right Plexiglas guides Make sure the Plexiglas is on the inner side...

Page 191: ...ed screwdriver metric Allen wrenches clean lint free cloth ladder Perform only when the unit is OFF with power disconnected NOTE This procedure should be performed by two workers Turn power OFF at the...

Page 192: ...ot to bend the rodless air cylinder outer band back too far If the band becomes creased or deformed it must be replaced Hold back the outer band Figure 7 82 A Be careful not to pull it back too far Us...

Page 193: ...work area with a clean lint free cloth to make sure no dirt or debris in left in the cylinder Reposition the outer band and secure with the retaining screw removed in Step 7 Replace the protective cap...

Page 194: ...4 just to the right of the center of the machine On the bottom of this unit is the main solenoid valve Locate the override screw on this valve Figure 7 85 Use a small screwdriver Push the screw in and...

Page 195: ...zontally with the air blast blowing between the discharge ribbons and the air foil The air bars may require adjustment when the lay down of the fabric is erratic Required Tools Allen wrench Perform on...

Page 196: ...ht pneumatic panel Figure 7 89 A just to the right of the center of the machine On the bottom of this unit is the main solenoid valve Locate the override screw on this valve Figure 7 90 Use a small sc...

Page 197: ...the adjustment 8 9 10 11 12 13 Figure 7 91 Finger assist air regulator under right station lift motor Air Foil Adjustment Because it helps ensure a smooth lay down of atwork the air foil is critical...

Page 198: ...high it might disturb the flatwork causing ripples misalignment or other laydown problems If it is set too low it may not provide the desired improvement Note that the normal factory setting 30 psi 2...

Page 199: ...er Adjustment Compressed air cylinders Figure 7 94 open and close the gates which control the vacuum laydown process As discussed in the General Air Cylinder Adjustment procedure air cylinders should...

Page 200: ...crease pressure counterclockwise to increase pressure To the closing speed of the left blower motor turn knob B clockwise to de crease pressure counterclockwise to increase pressure To the opening spe...

Page 201: ...King Edge VAC 3024 029 C 1 King Edge VAC Spreader Feeder CHI Panel Operation KING EDGE TYPE 00 04 PROGRAMS TOC INDEX C TOC...

Page 202: ...rogramming Changes C 8 End Programming C 8 III ADJUSTMENT C 9 Start Adjustment C 9 End Adjustment C 10 Inlet Adjustments INL C 11 Transfer Adjustments TRN C 11 Spreader Adjustments SPR C 12 Discharge...

Page 203: ...pread feed functions on or off When the panel display shows FEEDER OFF the unit continues to run but will not accept atwork CHI SELECT button C Enables the CORNER GRAB DELAY for ne tuning corner size...

Page 204: ...many The machine ships from the factory set for 4 programs To change the number of available programs in increments of 4 Within the rst 3 seconds of display press the CURSOR so that it is under the n...

Page 205: ...CNT XXXXX Enables pre programmed settings to automatically follow the speed encoder signal from the ironer to operate MANUAL Mode PWM 1 02 KING SHEET COTTON SPEED XXX FPM CNT XXXXX When running in man...

Page 206: ...ed in the machine a flashing message on the CHI display indicates where the jam is For more information refer to the OPERATING GUIDELINES chapter Daily Operating Procedures section Handling Jams and M...

Page 207: ...rol panel WARNING Never touch any part of the machine while it is running Serious injury could result Only trained repair personnel should work on the unit Always think carefully around moving machine...

Page 208: ...rd changes Saving Changes Press the ENTER button to save As appropriate Press the CD button to leave program ming mode OR Press another STATION button to choose another program Canceling Changes Press...

Page 209: ...roner Speed Interlock Adjustments CHI is used to make adjustments only to the currently running program See Program Adjustments Press the ENTER button The appropriate adjustment menu displays 1 2 3 So...

Page 210: ...n be tested and further adjusted as necessary before saving changes 4 5 6 End Adjustment When nished making adjustments follow these steps to save or discard changes Saving Changes Press the ENTER but...

Page 211: ...nge Select Standard Setting CORNER STOP DLY Sets corner size held by clutch brake rollers and enables the upper corner sensors 0 0 3 0 0 1 Inconsistent laydown Corner length too long Inconsistent clut...

Page 212: ...r than peak performance level 12 sec VAC Determines the distance the vacuum is on Use care when processing smaller items 20 50 1 Laydown erratic Improper spacing between smaller pieces 10 AIR Determin...

Page 213: ...lled by the Chicago ironer behind it Setting 1 allows the unit to operate in manual controlling its own speed Setting 2 is no longer used Refer to the table below for more information about each avail...

Page 214: ...the unit is equipped with the optional pacing light Refer to the table below for information about each available function to use as a guide in making adjustments CHI ADJUSTMENTS Adjustment Function...

Page 215: ...eplace the output card 1 2 With the machine off check the continuity of the fuse for this output and replace it if necessary Make sure the fuse holder has proper holding pressure Check wiring to devic...

Page 216: ...is off Make sure no STATION button is lit and the CHI Panel display reads FEEDER OFF 1 2 3 4 5 6 7 Press and hold the TEST button then press the ENTER button Release both buttons The SELECT TEST menu...

Page 217: ...diagrams as a reference 12 End Testing To leave test mode follow these steps When nished running a test press the TEST button once to return to the SE LECT TEST Press the TEST button again to leave te...

Page 218: ...linder that moves the transfer clamps and both transfer clamp air cylinders LED 22 has no signi cance in the TRN test section Spreader Section Test SPR The panel display shows UPPER SPREAD IN17 OUT18...

Page 219: ...11 Drive Detail Left PL 12 Drive Detail Right PL 14 INLET SECTION Inlet Station Assy Detail L PL 16 Inlet Station Assy Detail R PL 18 Inlet Drive Mechanism PL 20 Inlet Drive Mechanism Rear PL 22 TRAN...

Page 220: ...3038 015e King Edge VAC PL 2 Front View 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 33 30 35 34 20 21 22 23 24 25 32 26 27 29 28 Optional TOC INDEX PL TOC...

Page 221: ...NEL CENTER SECTION 17 3401 007 1 STATION TABLE RIGHT HAND 18 1807 315 1 SHEET PLEXIGLASS 25 1 2 x66 1 2 x1 4 THK 19 0608 091 4 BRKT FOR TROUGH 21 x 14 x 12 GA 20 3407 185 1 DELIVERY TABLE BYPASS CONVE...

Page 222: ...L H SUPPORT BRKT FOR RIBBONS FOR VACUUM 5 0209 040 1 AIR FOIL ASSEMBLY 125 x 13 1 4 6 0219 009 1 VACUUM SEAL STRIP BRUSHES ASSEMBLY 7 3403 219 1 KING EDGE VACUUM BOX ASSEMBLY 8 2010 202 1 L H DISCHARG...

Page 223: ...OWER FLANGE REDUCER ASSEMBLY 33 0614 049 8 COLLAR 3 4 ID LOCKING 34 2010 347 1 R H LOWER DISCHARGE ARM 35 0405 200 2 BEARING ROD END 3 4 FEMALE 36 0608 091 4 BRKT FOR TROUGH 21 x 14 x 12 GA 37 2010 20...

Page 224: ...3038 015e King Edge VAC PL 6 Rolls and Ribbons 7 6 5 8 9 12 11 13 10 1 2 7 4 3 TOC INDEX PL TOC...

Page 225: ...ROLL 3 x 120 x 11 GA 5 1001 158 7 1 x63 CANVAS 1 x3 ELASTIC SET 6 1001 157 36 PERFORATED RIBBON 3 x 125 W PIN 7 3203 231 2 RAW IDLER ROLL 2 1 4 x 120 x 7 GA 8 1001 225 29 CANVAS RIBBON 3 x 107 W PIN...

Page 226: ...2 NPT x 1 2 OD 3 0601 300 1 U BOLT 1 4 FOR 1 PIPE 4 5206 160 1 TEE 3 8 x 3 8 x 1 2 BRASS 5 0608 480 1 AIR CONNECTORS SUPPORT BRKT 6 0205 315 4 ELBOW SWIVEL 3 8 NPT x 3 8 OD 7 0209 055 2 ALUM AIR BAR...

Page 227: ...ption 1 3407 348 1 EXIT CONVEYOR GUIDE ASSEMBLY 2 3407 349 1 EXIT CONVEYOR GUIDE ASSEMBLY 3 S20 373 3 BRKT 2 1 2 x 3 x 1 4 x 1 L W 2 HOLES 4 0614 050 16 COLLAR 3 8 ID LOCKING 5 3208 033 7 ROLL NYLON 6...

Page 228: ...tion 1 0402 763 11 BEARING HANGER 1 BORE PERM LUBE 2 0402 060 2 BEARING 2 BOLT FLANGE 5 8 BORE 3 0402 766 1 BEARING HANGER 1 1 4 BORE 4 0402 774 6 BEARING 1 BORE STAT MOUNT 5 0402 759 1 TENSION HANGER...

Page 229: ...ption 1 0402 766 1 BEARING HANGER 1 1 4 BORE 2 0402 763 11 BEARING HANGER 1 BORE PERM LUBE 3 0402 060 2 BEARING 2 BOLT FLANGE 5 8 BORE 4 0402 759 1 TENSION HANGER BEARING 1 BORE 5 0402 774 6 BEARING 1...

Page 230: ...3038 015e King Edge VAC PL 12 Drive Detail Left 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 7 TOC INDEX PL TOC...

Page 231: ...LES SLOT 9 1205 945 1 V BELT SHEAVE 4 OD 5 8 BORE 10 1205 025 2 PULLEY CROWN FACE 3 x 3 1 BORE 11 2801 290 1 MOTOR 1 3 HP 3 60 230 460 1725RPM FR 56C 12 1213 047 1 LEFT LOWER SPREADER MOTOR MOUNT 13 1...

Page 232: ...3038 015e King Edge VAC PL 14 Drive Detail Right 25 24 23 22 21 21 20 19 18 17 16 15 14 14 13 13 12 11 10 9 9 8 7 6 7 5 4 3 2 1 TOC INDEX PL TOC...

Page 233: ...5 LINKS W CONN LINK 11 1201 235 1 SPROCKET 40 17T 1 BORE KWAY 2 STSCRW 12 0608 069 1 LOWER BELT BRACKET 8 1 2 x10 1 2 x1 4 GA 13 1221 350 2 PULLEY 36 TEETH 1 WIDE 14 1215 250 2 BUSHING SDS 1 BORE 15 2...

Page 234: ...King Edge VAC PL 16 Inlet Station Assy Detail L 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 33 35 34 20 21 22 23 24 25 32 26 27 29 28 33 11 36 11 43 7 8 11 38 37 30 42 3 44 41 39 41 40 TOC IND...

Page 235: ...BUSHING JA 5 8 BORE 21 4019 010 1 STANDARD CATCH THREE WAY 22 2007 044 1 STATIONS CROSSBEAM 2 x2 x130 x3 16 GA 23 0608 428 1 CATCH THREEWAY BRKT STATIONS CROSSBEAM 24 2003 040 1 SAFETY MOTOR GUARD 5 x...

Page 236: ...King Edge VAC PL 18 Inlet Station Assy Detail R 31 1 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 33 35 34 20 21 22 23 24 25 32 26 27 29 28 33 36 43 7 8 38 37 30 42 44 39 41 40 20 27 27 9 25 23 TOC INDE...

Page 237: ...007 048 1 LINEN GUIDE BAR 3 4 x 55 3 4 20 1608 002 2 MACHINE SPEED SENSOR SHORT 12MM 21 0219 004 2 BLACK BRUSH 1 1 2 x 2 1 2 22 0607 376 1 R H STATION CLIP BRACKET ASSY OUTSIDE 23 0208 390 2 CYLINDER...

Page 238: ...e VAC PL 20 Inlet Drive Mechanism 38 1 2 4 6 7 1 3 5 2 4 31 31 30 7 9 8 10 11 35 14 27 10 25 11 13 12 14 19 15 16 17 18 29 20 21 22 23 24 26 28 32 16 13 17 15 20 10 40 39 37 32 36 42 41 40 35 38 34 33...

Page 239: ...07 2 V BELT SHEAVE 3 3 4 OD 1 BORE 21 1210 007 1 SHAFT 1 1 4 OD x 27 L W FULL KWAY 22 1203 046 1 POWER TWIST BELT 4 L 35 LINKS LONG 23 1203 044 1 POWER TWIST BELT 4 L 28 LINKS LONG 24 0405 050 1 BEARI...

Page 240: ...3038 015e King Edge VAC PL 22 Inlet Drive Mechanism Rear 130 Machine Only 1 21 24 22 18 19 20 2 3 4 5 9 6 7 8 26 23 25 13 12 11 10 17 27 16 15 14 TOC INDEX PL TOC...

Page 241: ...4 1 4 x1 4 G 12 1208 136 1 BRAKE CLUTCH ROLL W 5 8 SHAFT 13 0605 681 1 BEARING HANGER BRKT 4 3 4 x1 3 4 x3 8 GA 14 1210 007 1 SHAFT 1 1 4 OD x 27 L W FULL KWAY 15 0402 763 1 BEARING HANGER 1 BORE PERM...

Page 242: ...3038 015e King Edge VAC PL 24 Transfer Clamp Assembly 1 2 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 11 11 8 11 3 11 11 12 12 10 17 12 20 9 22 23 23 23 4 3 5 TOC INDEX PL TOC...

Page 243: ...8 BORE 1 STROKE 11 0203 200 6 ELBOW FLOW CONTROL 1 8 NPT 12 0205 775 4 BARB FITTING 1 8 NPT 1 8 BARB 13 0607 241 1 R H TRANSFER CLAMP ROLLER W COLLAR BRKT 14 0204 297 1 JAW TRANSFER CLAMP RHT W 3023 2...

Page 244: ...3038 015e King Edge VAC PL 26 Upper Clamp Assembly 1 2 4 6 7 8 9 13 14 15 16 17 18 19 20 22 23 24 25 12 26 3 11 10 17 12 21 5 1 13 27 28 29 27 28 10 TOC INDEX PL TOC...

Page 245: ...INDER 3 4 BORE 12 0203 200 2 ELBOW FLOW CONTROL 1 8 NPT 13 0205 250 3 ELBOW 1 8 NPT x 1 4 OD 14 0607 294 1 BOTTOM CLUTCH BRAKE CENTER ROLL CYL BRKT 15 0208 425 1 AIR CYLINDER 7 8 BORE 1 STROKE 16 0405...

Page 246: ...4 265 1 SPREADER CLAMP LFT 8 0204 266 1 JAW CLAMP LFT 9 0205 075 1 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 10 0208 435 1 AIR CYLINDER 1 1 4 BORE 2 STROKE 11 0205 250 1 ELBOW 1 8 NPT x 1 4 OD 12 0204 401 1...

Page 247: ...RHT 8 0204 261 1 JAW CLAMP RHT 9 0205 075 1 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 10 0208 435 1 AIR CYLINDER 1 1 4 BORE 2 STROKE 11 0205 250 1 ELBOW 1 8 NPT x 1 4 OD 12 0204 401 1 RAIL LINEAR 63 13 1803...

Page 248: ...3038 015e King Edge VAC PL 30 Lower Spreader Detail 130 Machine Only 136 Machine Only 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1 17 9 15 16 20 21 19 19 TOC INDEX PL TOC...

Page 249: ...21 x 3 x 3 8 GA 12 0405 050 1 BEARING ROD END 1 4 FEMALE 13 0208 425 1 AIR CYLINDER 7 8 BORE 1 STROKE 14 0208 422 1 BRKT PIVOT AIR CYLINDER 3 4 BORE 15 0205 075 2 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 1...

Page 250: ...3038 015e King Edge VAC PL 32 This page intentionally left blank TOC INDEX PL TOC...

Page 251: ...1 0607 135 1 BELT SPREADER ASSY 2 1210 066 2 SHAFT 5 8 OD x 3 7 8 L 3 1205 027 2 IDLER ROLL W 5 8 BEARINGS 4 2010 016 1 LOWER REAR EXTENSION ARM INSIDE 5 1205 028 1 ROLL 2 1 4 LONG W 3 8 BEARINGS 6 B1...

Page 252: ...3038 015e King Edge VAC PL 34 Left Pneumatic Panel 1 2 3 4 6 7 9 17 11 12 13 14 15 16 21 18 19 20 10 14 4 4 4 5 23 22 24 8 11 TOC INDEX PL TOC...

Page 253: ...5 485 1 UNION TEE 3 8 OD 10 0202 490 5 SOLENOID 24 VAC 11 0202 500 5 PLUG IN FOR AIR VALVE 12 0202 510 1 VALVE PUSH IN LINE POWER 3 8 13 1409 225 1 TERMINAL BOX PLASTIC 14 0205 315 2 ELBOW SWIVEL 3 8...

Page 254: ...90 5 SOLENOID 24 VAC 10 0202 500 5 PLUG IN FOR AIR VALVE 11 0202 510 1 VALVE PUSH IN LINE POWER 3 8 12 1409 225 1 TERMINAL BOX PLASTIC 13 0205 315 2 ELBOW SWIVEL 3 8 NPT x 3 8 OD 14 0203 190 1 REGULAT...

Page 255: ...5 1 REGULATOR 1 2 NPT 3 0205 365 2 ELBOW SWIVEL 1 2 NPT x 1 2 OD 4 0608 100 1 AIR FILTER BRKT 3 1 2 x 11 1 2 x 7 GA 5 0203 170 1 FILTER DRAIN 1 2 NPT 6 0203 175 1 GAUGE 1 8 NPT 2 1 4 DIA 160 PSI 7 020...

Page 256: ...4 SOLENOID 24 VAC 3 0202 500 4 PLUG IN FOR AIR VALVE 4 0205 255 1 ELBOW SWIVEL 1 8 NPT x 1 4 OD 5 0203 290 1 EXHAUST 1 8 NPT QUICK 6 5001 002 1 NIPPLE 1 8 x CLOSE 7 5003 005 1 HEX BUSHING 1 4 x 1 8 8...

Page 257: ...1 4 NPT x 3 8 OD 2 5203 020 1 HEX BUSHING 1 2 x 3 8 BRASS 3 0202 960 2 VALVE AIR 1 2 24 VAC 4 5001 149 2 NIPPLE 1 2 x CLOSE 5 5208 100 1 CROSS 1 2 BRASS 6 0205 220 1 STRAIGHT CONNECTOR 1 2 NPT x 1 2...

Page 258: ...Locations PE13 PE16 PE23 PE31 PE35 PE5A B C D PX33 PX37 PE4A B C D PE22 PX9 PX39 PE14R PE14L PX40 PX6 PX12 PE PHOTO SENSOR PX PROXIMITY SENSOR LIGHT OPERATE PE15 PE27 PE11 PX32 PX36 PE3A B C PE2A B C...

Page 259: ...Taut Sensors located on brackets behind and just below the clutch brake rolls Diffuse dark operate 1607 220 w connector PE15 Lower Left Wall Diffuse dark operate 1607 215 w connector PE16 Lower Right...

Page 260: ...Option ID Part Number Description 1 1416 600 01 1 LENS RED 2 1416 605 01 1 LENS GREEN 3 1416 606 01 1 BASE UNIT 4 1416 601 01 1 POST 4 5 B05 485 5 1 4 20 x 3 4 PH TR HD M S 6 0608 641 1 PACING LAMP M...

Page 261: ...r Circuits 460V Motor Circuit SC 2 208 230V Motor Circuit SC 4 Control Circuits Control Power Communications SC 6 Controller Inputs SC 8 Control Outputs SC 10 Prefeeder Control Circuit SC 14 24 VAC Co...

Page 262: ...SC 2 460V Motor Circuit SC TOC TOC INDEX...

Page 263: ...TOR PROTECTOR 1 1 6 AMP MP5 1405 230 MOTOR PROTECTOR 1 1 6 AMP MP6 1405 430 MOTOR PROTECTOR 4 6 3 AMP MP7 1405 430 MOTOR PROTECTOR 4 6 3 AMP MTR1 2801 500 MOTOR 3 4 HP 3 60 230 460 1725RPM FR 56C MTR2...

Page 264: ...SC 4 208 230V Motor Circuit SC TOC TOC INDEX...

Page 265: ...15 170 INVERTER 1 HP AC 230 V TYPE E700 MP4 1405 230 MOTOR PROTECTOR 1 1 6 AMP MP5 1405 230 MOTOR PROTECTOR 1 1 6 AMP MP6 1405 455 MOTOR PROTECTOR 6 10 AMP MP7 1405 455 MOTOR PROTECTOR 6 10 AMP MTR1 2...

Page 266: ...SC 6 Control Power Communications SC TOC TOC INDEX...

Page 267: ...Control Power Communications 6270119 Reference Part No Description IC4 1612 750 INPUT BOARD 9 24VAC MPC1 1612 503 MACHINE CONTROLLER BOARD MPC2 1612 658 CHI PANEL CONTROLLER PSC1 1612 530 POWER SUPPLY...

Page 268: ...SC 8 Controller Inputs SC TOC TOC INDEX...

Page 269: ...RP CUTOFF SENSOR 8 W CONNECTOR PE15 1607 215 PHOTOSENSOR DIFFUSED W CONNECTOR PE16 1607 215 PHOTOSENSOR DIFFUSED W CONNECTOR PE22 1607 215 PHOTOSENSOR DIFFUSED W CONNECTOR PE23 1607 215 PHOTOSENSOR DI...

Page 270: ...SC 10 Control Outputs SC TOC TOC INDEX...

Page 271: ...NTROLLER BOARD OC3 1612 552 OUTPUT BOARD 4 24 VAC OC OC OC4 1612 552 OUTPUT BOARD 4 24 VAC OC OC OC5 1612 553 OUTPUT BOARD 24VAC OC6 1612 552 OUTPUT BOARD 4 24 VAC OC OC OC7 1612 411 SPEED CONTROL BOA...

Page 272: ...VE STACK SPRING RETURN 1 4 OD SV33C 0202 490 SOLENOID 24 VAC SV35 0202 450 VALVE IN LINE SPRING RETURN 1 4 OD SV35C 0202 490 SOLENOID 24 VAC SV36 0202 960 VALVE AIR 1 2 24 VAC SV36C 0202 165 PLUG FOR...

Page 273: ...King Edge Vac 3210 437b SC 13 This page intentionally left blank SC TOC TOC INDEX...

Page 274: ...SC 14 Prefeeder Control Circuit SC TOC TOC INDEX...

Page 275: ...60 1725RPM FR 56C PE31 1607 277 01 PHOTOSENSOR DARK OPERATE W CONN PE35 1607 277 01 PHOTOSENSOR DARK OPERATE W CONN PX32 1608 002 MACHINE SPEED SENSOR SHORT 12MM PX33 1608 002 MACHINE SPEED SENSOR SHO...

Page 276: ...3210 437b King Edge Vac SC 16 This page intentionally left blank SC TOC TOC INDEX...

Page 277: ...SC 17 24 VAC Control Circuit SC TOC TOC INDEX...

Page 278: ...SC 18 Interlock Circuit system E stop SC TOC TOC INDEX...

Page 279: ...SC 19 Pneumatic Diagram SC TOC TOC INDEX...

Page 280: ...SC 20 Prefeeder Electrical Panel SC TOC TOC INDEX...

Page 281: ...60 HZ CR1 1401 509 RELAY 24 VAC 1 POLE CR1B 1401 506 SOCKET FOR 1 POLE RELAY INV6 1615 115 INVERTER 1 2 HP AC 230V or 1615 170 INVERTER 1 HP AC 230 V TYPE E700 or 1615 180 INVERTER 1 HP AC 230V W BUL...

Page 282: ...SC 22 Disconnect Panel SC TOC TOC INDEX...

Page 283: ...0 210 01 CIRCUIT BREAKER 1 A 2 POLE CB10 1410 391 01 CIRCUIT BREAKER 10 A 3 POLE CB2 1410 210 01 CIRCUIT BREAKER 1 A 2 POLE DISC1 1402 650 SWITCH DISCONNECT ASSY TYPE J T1 1412 125 TRANSFORMER CL 2 75...

Page 284: ...SC 24 Main Eletrical Panel SC TOC TOC INDEX...

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Page 289: ...eader Drive HP kW 1 2 0 37 Exit Conveyor HP kW 3 4 0 56 Blower HP kW 4 0 3 0 Inlet Drive HP kW 3 4 0 56 Electrical Frequency All Models 60 Hz Total Amps 20 0 18 0 9 0 7 5 Three Phase Voltage 208 230 4...

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Page 291: ...ZE SAE 2 SAE 5 SAE 8 Cap Screws Brass Type 303 1 4 20 6 11 12 13 5 5 1 4 28 7 13 15 16 6 7 5 16 18 13 21 25 27 8 9 5 16 24 14 23 30 33 9 10 3 8 16 23 38 50 52 15 17 3 8 24 26 40 60 60 16 18 7 16 14 37...

Page 292: ......

Page 293: ...e Belts Condition and Tension Check Prefeeder Carriage 4 12 Upper and Lower Spreader 4 14 Replacement Prefeeder Carriage 7 7 Upper Spreader 7 19 Topic continued on next page Symbols 24 VAC Outputs Tes...

Page 294: ...7 11 Check and Clean Inverters 4 5 Photosensors and Re ectors 4 4 Check and Grease Bearings 4 18 CHI Panel About 5 9 Adjustment C 9 Discharge Adjustments C 12 End Adjustment C 10 Inlet Adjustments C 1...

Page 295: ...Panel 3 6 C 3 Control System Electrical 5 9 CHI Panel 5 9 Communications and the Boards 5 9 Main Electrical Panel 5 10 MPC1 Boards 5 10 Photosensors 5 12 Proximity Sensors 5 12 Corner Photosensors Ali...

Page 296: ...ts 5 6 Step Down Transformers 5 3 Troubleshooting 6 10 Enabling Disabling Automatic Misfeed Reject 7 10 Encoder Wheel Ironer Option Installation 2 13 Endframe Controls See Operating Controls Equipment...

Page 297: ...ssist Air Pressure Adjustment 7 64 LED Diagnostics Troubleshooting 6 8 Left Spreader Clamp Air Pressure Adjustment 7 60 Lint Bags Clean 4 3 Lower Spreader Belt Air Cylinder Air Flow Adjustment 7 49 Co...

Page 298: ...Topic continued Pre Operational Checkout cont Compressed Air Supply Checkout 2 15 Safety Device and Control Function Checkout 2 18 CHI Panel Function 2 19 Safety Device 2 18 Spread Feed Function 2 20...

Page 299: ...tions Repair 7 2 Safety Device and Control Function Checkout 2 18 CHI Panel Function 2 19 Safety Device 2 18 Spread Feed Function 2 20 Safety Equipment Check 4 3 Safety Features 1 4 3 2 Main Disconnec...

Page 300: ...e of Operation 5 23 Step Down Transformers 5 3 T Task Table PM 4 1 Taut Photosensors Alignment 7 42 Tension Adjustment ByPass Conveyor Drive Belt 7 31 Discharge ByPass Conveyors Ribbons 7 26 Discharge...

Page 301: ...Pressure Adjustment 7 60 Mechanical Adjustment 7 18 Spread Drive System 5 20 V Vacuum System Clean 4 15 W Warranty 1 2 Watch and Listen for Anything Abnormal 4 2 Waxing Flatwork Handling 3 10 Weekly P...

Page 302: ......

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