Chevrolet 10 Series 1967, Service Manual

Page: 111 / 605

BODY IB-49
Removal
1. With the aid of an assistant to support weight of door,
remove six screws which attach hinge straps to door.
NOTE: Access to one cap screw at door upper
hinge is gained by removing plug from door
inner panel. Use pointed tool to remove plug.
2. Carefully remove door assembly from cab.
Installation
Attach door to hinge straps with six cap screws. Ad­
just door in cab opening as instructed under Door
Adjustments.
WINDOW REGULATOR
NOTE:
Key numbers in text refer to Figure
105.
Removal
1. Perform Operations 1 and 5 under Door Window
Glass- Removal.
2. Remove regulator handle (11).
3. Remove four screws retaining regulator to door
panel and pass regulator out through door lower
opening.
Installation
Install regulator following removal instructions in re­
verse order. When installation is completed, check op­
eration of window and adjust, if necessary, as outlined in
this section.
OUTSIDE HANDLE AND LOCK ASSEMBLY
The servicing of these parts may be performed as out­
lined in this section under Conventional Body-Side Door
Assembly-Door Outside Handle, except that access to the
retaining bolts must be gained by the removal of the ac­
cess panel, Item
8
, Figure 105.
LOCK STRIKER PLATE
For Service of striker plate consult Doors-Adjustments
in this section.
DOOR REMOTE CONTROL MECHANISM
NOTE:
Door remote control mechanism con­
sists of three parts: The remote control (door
inside handle unit), the connecting link, and the
door lock assembly.
Removal
1. Remove eight screws which attach access panel (
8
,
fig. 105) to lower portion of door. Remove access
panel.
2. Mark position of handle in relation to control shaft,
then remove handle and handle washer from shaft.
NOTE: Handle is retained with set screw.
3. Remove three screws which attach lock assembly
(16, fig. 105) to door outer framing.
4. While supporting remote control mechanism through
access opening, remove three screws (5, fig. 105)
which attach remote control shaft unit to door inner
panel. Lower both units of mechanism from access
opening in door.
5. Rotate lock and remote control units to disengage the
connecting link.
Installation.
1. Assemble connecting link between lock unit and re­
mote control unit.
2. Through access opening at bottom of door place re­
mote control mechanism into installed position. Se­
cure remote control unit to door inner panel loosely
with three screws (5, fig. 105). Secure lock unit (16,
fig. 105) to door edge with three screws.
3.
Place handle with flat washer to remote control shaft
to the position marked prior to removal. Secure
handle to shaft with set screw.
4. Check operation of lock mechanism.
NOTE:
Remote control shaft unit can be
shifted slightly to door inner panel to provide
adjustment. When satisfactory adjustment is ob­
tained, final tighten three attaching screws se­
curely (5, fig. 105).
5. Install access panel (
8
, fig. 105) to bottom of door.
DOOR WINDOW GLASS
Removal
NOTE: Key numbers in text refer to Figure
105.
1. Remove access panel
(3 )
from door inner panel below
vent window.
2. Unlatch vent window catch, then swing vent outward.
3.
Remove two screws (17) at edge of door which attach
run channel retainer shown in Figure 106 to door
frame.
4. Disengage lug of glass run channel from slot of run
channel retainer as shown in Figure 106. Remove
retainer (18).
5. Roll window to bottom, then referring to Figure 107,
detach regulator arm from window glass lower chan­
nel by removing retainer clip which retains arm pin
in channel slot. Disengage arm pin from channel,
then lower glass assembly out door lower opening
(fig. 108).
6. Soak glass filler along glass channel to soften filler.
Remove glass from channel when filler is sufficiently
soft.
Installation
NOTE: Key numbers in text refer to Figure
105.
1. Thoroughly clean inside of glass channel, removing
all rust and foreign matter.
2. Cut new piece of filler to length of glass regulator
channel.
3.
Brush inside of glass regulator channel freely with
light engine oil.
4. Position filler (soapstone side away from glass)
around edge of glass, centered between corners of
glass.
IMPORTANT: Before installing new glass in
regulator channel, make sure that the outer edge
of glass having rounder corner is located so that
smooth side of channel is located as shown in
Figure 109.
CHEVROLET TRUCK SERVICE M ANUAL