Chemyx Fusion 4000 User Manual Download Page 1

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FUSION 4000 & 6000

USER MANUAL

Summary of Contents for Fusion 4000

Page 1: ...FUSION4000 6000 USER MANUAL...

Page 2: ...s 10 ProductOverview 11 Principle of Operation 11 Controlled Elements 12 Specifications 15 PumpSetup 17 Powering On Off the Pump 17 Loading a Syringe 18 Adjusting the Safety Nut Stall Rod 21 Pump Oper...

Page 3: ...Loops 33 Flow Rate Units 34 Step Parameters 34 Volume 35 Pump Control 36 System Settings 39 Pump Control by Computer 41 Cable Requirements 41 Connecting 41 COM Port Settings 42 Pump Commands 43 Chemy...

Page 4: ...4 Appendices 52 Appendix A Syringe Volume Diameter Reference 52 Appendix B Available Parts 56 Appendix C Contact Information 57...

Page 5: ...ut is not limited to inventions patentable or unpatentable patents trade secrets copyrights software firmware computer programs and related documentation and other works of authorship Moreover you agr...

Page 6: ...te Chemyx Inc 10905 Cash Road Stafford TX 77005 281 277 5499 sales chemyx com EN 613326 1 2013 Electrical Components for measurement control and laboratory use EMC requirements Part 1 General Requirem...

Page 7: ...ugh the pump can operate at extremely fast speeds the user must determine the proper flow rate for any given application For instances pumping at 90 mL min using a 20 gauge needle will cause stalls an...

Page 8: ...eturning a product Chemyx will issue a Return Authorization RA number to you Return products to Chemyx Inc 10905 Cash Road Stafford TX 77477 USA Warranty Information Improper or inadequate maintenance...

Page 9: ...d normal and within industry standards If your screen displays more than seven dead pixels during the warranty period your system will qualify for warranty replacement Please see the Limited Warranty...

Page 10: ...to provide years of constant and reliable service A syringe pump is a small positive displacement pump used to gradually transfer precise volumes of fluid All Chemyx Fusion series syringe pumps are dr...

Page 11: ...k the pusher block back in place As for the Fusion 6000 the pusher block can only be moved back and forth from the pump screen in the menu section Syringes are placed on the syringe holder block in th...

Page 12: ...ure however please do not use sharp objects as they may damage the screen The Fusion Series also includes physical navigation controls allowing users to manually maneuver between selectable GUI elemen...

Page 13: ...he same features and components of the Fusion 4000 the Fusion 6000 is capable of both infusion and withdrawal on a single pump channel The Fusion 6000 also uses an adjustable retaining brackets on the...

Page 14: ...Range Largest Syringe 0 0002 mL min to 128 mL min 0 0002 mL min to 128 mL min Drive Mechanism 0 9 stepper motor with 1 128 microstepping 0 9 stepper motor with 1 48 microstepping Step Resolution 0 012...

Page 15: ...lative Humidity 20 80 20 80 Data Ports RS 232 DB9 and USB B TTL USB B RS 232 DB9 and USB B TTL USB B Length 28cm 11in 28cm 11in Width 31cm 12in 26cm 10in Height 13cm 4 9in 14in 6 9in Weight 8 61kg 19l...

Page 16: ...The power switch for the pump is located on the back above the power socket Upon flipping the switch to the on position the blue LED power light on the front of the pump will immediately turn on along...

Page 17: ...g a Syringe FUSION 4000 2 3 1 4 1 If necessary move and tighten the infusion safety collar see Adjusting the Safety Collar 2 While unscrewing the knob on the pusher block the block will release to sli...

Page 18: ...inge plunger The plunger cap for the syringe should fit in the gap between the bracket and the pusher block 7 Tighten the bracket clamp knob for the plunger retaining bracket to secure the syringe plu...

Page 19: ...until it is flush against the syringe plunger FUSION 6000 2 1 3 5 6 7 8 5 Loosen the bracket clamp knob forthe plungerretaining bracket and adjust the gap such that the plunger cap of the syringe may...

Page 20: ...ning the hex screw on the safety collar allows for the collar to be slid freely along the guide rod and then securely tightened to set the position of the safety collar The position of the safety coll...

Page 21: ...h Typical touch interactions are tapping a finger on a button or text field or sliding a finger to scroll As a resistive touch screen these interactions are not restricted to only ungloved fingertips...

Page 22: ...nd the number to the end In such a case to clear the current value in the field press the white C key on the numeric keypad Values entered in an editable field are accepted upon pressing the ENTER key...

Page 23: ...el menu for the Fusion series pumps The Fusion 4000 screen allows users to select between pumps and Cycle Mode The Fusion 6000 screen allows users to select flow and pressure and temperature controlli...

Page 24: ...he flow and wait until the target temperature is reached then start flow a special status text will be shown if active The Pressure Settings screen allows you to control the pressure for the syringe f...

Page 25: ...in the ID in millimeters in the Syringe editable field The maximum and minimum values for the ID are displayed in the blue bar at the top of the screen while the Syringe editable field is selected Th...

Page 26: ...Volume field is selected Any entered value beyond these limits will be automatically adjusted to the minimum or maximum limit whichever is closer The total number of decimal places is limited to five...

Page 27: ...be set in Options during the multi step setup Caution Flow rate is often set for the needs of the experiment however users should be aware that setting high flow rates especially for viscous fluids m...

Page 28: ...th the numeric keypad the decimal key is used to indicate the separation between minutes and seconds The first two values entered will be in minutes unless a zero is the first value or a decimal is en...

Page 29: ...h units of volume and time will be used for the Volume and Rate fields This setting in Basic Mode also changes the units for Multi Step Mode Note Even if the units have changed the values within the V...

Page 30: ...30...

Page 31: ...ping Setup will take users to the Multi Step Method Setup screen where the syringe inner diameter ID total number of steps number of loops and flow rate units can be set Syringe selection for Multi St...

Page 32: ...een a blue triangle arrow will appear below the list indicating that it can scroll This list can scroll two ways 1 the user can drag their finger up and down on the list to scroll the list and then ta...

Page 33: ...Multi Step Mode also changes the units for Basic Mode Important Note Even if the units have changed the values within the Volume and Rate fields will not change which will result in significant change...

Page 34: ...e Options screen during the multi step setup To continuously run the pump and use the entire volume of the syringe users can set the volume to the total volume of the syringe or to the maximum limit H...

Page 35: ...is only available in Basic Mode The green LED light on the Start button will be on while the pump is running Pause While the pump is running pressing the Pause button will pause the current run Pausin...

Page 36: ...the right rectangle represents the volume transferred in or out of the syringe While the pump is running a small arrow will appear between the two rectangles indicating the direction of flow Depending...

Page 37: ...n 4000 pump a display of start options will be shown User will be required to select one option based on the pump that needs to be started Other functions are also available to pause and stop the pump...

Page 38: ...of the pump should use the faster baud rate of 115200 Serial connections using the DB9 port on the back of the pump will need to use the slower baud rate of 9600 See Pump Control by Computer for more...

Page 39: ...hus the linear force can be decreased in the System Settings screen To adjust this setting by touch tap the section of the percentage toggle that represents the desired motor power percentage 100 or 5...

Page 40: ...male DB9 cable must be used Do not use any null modem crossover or crossed over cables The cable can be of any length up to 50 ft however the speed of the connection is often detrimentally affected at...

Page 41: ...p settings GUI See Baud Rate in System Settings Generally the pump should be set to use the higher baud rate 115200 if a USB only connection is used However if a DB9 only or USB to DB9 connection is u...

Page 42: ...ringe in millimeters This setting simultaneously affects the syringe ID used in both Basic Mode and Multi Step Mode settings which will also affect the volume and rate parameters in both modes X can b...

Page 43: ...ber of steps to three Example set volume 3 2 4 Returns the transfer volume transfer rate and transfer time in Basic Mode Returns only the transfer volumes in Multi Step Mode set time X X X Sets the ta...

Page 44: ...must be manually switched to Multi Step Mode on the pump For each step a value must be entered separated by commas and no spaces Example set rate 1 0 0 5 1 3 If the number of values is less than the...

Page 45: ...value Any extra values beyond the number of steps will be truncated Returns the delay time in Basic Mode Returns the delay time for each step in Multi Step Mode read limit parameter Returns the min m...

Page 46: ...nd no negatives transfer rate see set rate command start time delay see set delay command Example The following example shows the command using these parameters units mL min transfer mode withdrawal d...

Page 47: ...ay need to be followed by a line feed character such as n or r to execute If a command does not appear to work try adding r or n to the end of When the pump does not recognize a command it will return...

Page 48: ...ll 1 281 277 5499 or visit www chemyx com contact us to confirm the safe use of a different lubricant 1 Clean contact surfaces with a clean cloth Remove any debris on the lead screw and the guide rods...

Page 49: ...usion 6000 provides users with an expansion of the number of syringes that can be used simultaneously The 4channel syringe rack can accommodate up to 4 syringes with volumes from 10 mL to 100 mL Pump...

Page 50: ...50 ATTACHING THE RACK Fusion 200 Syringe Holder with 10 Channels Plunger Retaining Bracket...

Page 51: ...1 46 mm 250 00 L 2 30 mm 500 00 L 3 26 mm 1 00 mL 4 61 mm 2 50 mL 7 28 mm 5 00 mL 10 30 mm 10 00 mL 14 57 mm 25 00 mL 23 03 mm 50 00 mL 32 57 mm Size Diameter 1 00 mL 4 64 mm 3 00 mL 4 64 mm 5 00 mL...

Page 52: ...eter 0 25 mL 2 60 mm 0 50 mL 3 20 mm 1 00 mL 4 30 mm 2 00 mL 6 30 mm 3 00 mL 7 30 mm 5 00 mL 9 50 mm Size Diameter 2 00 mL 9 12 mm 5 00 mL 12 34 mm 10 00 mL 14 55 mm 20 00 mL 19 86 mm 30 00 mL 23 20 m...

Page 53: ...00 mm 50 00 mL 29 00 mm Size Diameter 1 00 mL 4 65 mm 3 00 mL 8 94 mm 6 00 mL 12 70 mm 12 00 mL 15 90 mm 20 00 mL 20 40 mm 35 00 mL 23 80 mm 50 00 mL 26 60 mm Size Diameter 1 00 mL 4 73 mm 3 00 mL 9...

Page 54: ...00 L 1 03 mm 100 00 L 1 46 mm 250 00 L 2 30 mm 500 00 L 3 26 mm 1000 00 L 4 61 mm Size Diameter 1 00 mL 4 65 mm 3 00 mL 8 94 mm 6 00 mL 12 70 mm 12 00 mL 15 90 mm 20 00 mL 20 40 mm 35 00 mL 23 80 mm 6...

Page 55: ...GES Appendix B Available Parts Item Description Part Number Fusion 100 Touch 07100 Fusion 200 Touch 07200 Fusion 4000 74000 Fusion 6000 74000 Item Description Part Number Heating Sleeve Fusion 6000 on...

Page 56: ...x com contact us Phone 1 281 277 5499 Fax 1 281 277 0045 Office Hours Monday Friday 8 30 am 5 pm Central Time For more articles and tutorial videos visit www chemyx com support Follow Us LinkedIn www...

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Chemyx Fusion 4000, User Manual

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