Chattanooga Group 8080 Service Manual Download Page 1

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Summary of Contents for 8080

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Page 2: ...TCH TEST 19 4 8 DIODE TEST 19 4 9 CONTROLLER AND ACTUATOR TESTS 19 4 10 PROBLEM SOLVING 20 5 REMOVAL AND REPLACEMENT 22 38 5 1 HAND CONTROL REMOVAL AND REPLACEMENT 22 5 2 CONTROLLER REMOVAL AND REPLACEMENT 23 5 3 ELEVATION ACTUATOR REMOVAL AND REPLACEMENT 25 5 4 TILT ACTUATOR REMOVAL AND REPLACEMENT 27 5 5 S 1 AND S 3 LIMIT SWITCH REMOVAL AND REPLACEMENT 29 5 6 S 2 LIMIT SWITCH REMOVAL AND REPLACE...

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Page 4: ...ield Technicians stay informed and trained on all changes pertaining to the Mōveo XP As significant changes occur to the table service bulletins may be made available on our web site chattgroup com in lieu of reprinted manuals Technicians repairing the Mōveo XP agree to assume all risk and liability associated with this process This table is to be used only under the supervision of a licensed prac...

Page 5: ...tor will explain possible safety infractions if this equipment is used in the presence of flammable anesthetics NOTE Throughout this manual NOTE may be found These Notes are helpful information to aid in the particular area or function being described Text with a Dangerous Voltage indicator serves to inform the user of possible hazards resulting in the electrical charge delivered to the patient in...

Page 6: ...netic energy in an unshielded manner Portable and mobile RF communications equipment can affect Medical Electrical Equipment Cando is a registered trademark of Fabrication Enterprises Inc This table generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to other devices in the vicinity However there is ...

Page 7: ... may be wearing external fixation devices e g HALO Use only accessories that are specially designed for this table Do not use accessories manufactured by other companies on this table Chattanooga Group is not responsible for any consequence resulting from using products manufactured by other companies The use of other accessories or cables may result in increased emissions or decreased immunity of...

Page 8: ...cell coming in contact with skin can cause skin irritation and or chemical burns Use the Battery Backup only with the Mōveo XP Never under any circumstances open the battery housing or cells Should an individual cell from a battery become disassembled spontaneous combustion of the negative electrode is possible There can be a delay between exposure to air and spontaneous combustion Charge the Batt...

Page 9: ...ates should always be kept at an angle When adjusting the Foot Plates never allow the plungers to be straight up and down Failure to observe this DANGER will result in tipping of Foot Plate and patient injury Correct Incorrect 1 1 PRECAUTIONARY INSTRUCTIONS CONTINUED 1 SAFETY PRECAUTIONS Mechlok is a registered trademark of Mechlok ...

Page 10: ...Pad Optional 1 2 3 4 5 6 7 8 Back Rest Release Bar Head Rest Back Rest Pelvic Section Transfer Pad Ankle Support Pad 9 10 11 12 13 14 Carriage FIGURE 2 1 SIDE VIEW FIGURE 2 1 SIDE VIEW 1 1 13 13 3 3 4 4 5 5 6 6 7 7 12 12 11 11 9 9 8 8 3 3 2 2 1 1 FIGURE 2 2 FOOT PLATE VIEW FIGURE 2 2 FOOT PLATE VIEW Foot Plate Release Foot Plates Foot Plate Lock Knobs 1 2 3 14 14 2 2 10 10 ...

Page 11: ...s used to keep accessories for the table such as Cando Exercise Bands and Cando Handles Side Panel The Side Panels display the Mōveo XP logo and conceal the cords and mechanical and electrical working parts of the table Key Pin The Key Pins serve to prevent the carriage from sliding past a certain point or to prevent the carriage from moving at all The Carriage must be locked with the Key Pins bef...

Page 12: ...ppropriate angle Foot Plates The Foot Plates allow the practitioner to vary the angle of the foot position and also provide support for the patient during exercise Transfer Pad The transfer pad supports the middle thigh and calf areas during transfer Carriage The carriage consists of both the Pelvic Section and Back Rest and is the main operational component of the Mōveo XP The sliding motion of t...

Page 13: ...t see page 16 6 7 8 9 10 11 12 5 4 3 2 1 Key Pin Adjustment Numbers Right Side 6 7 8 9 10 11 12 5 4 3 2 1 Key Pin Adjustment Numbers Left Side Key Pin Location for securing Carriage Right Side Key Pin Location for securing Carriage Left Side 45 0 Foot Plate Adjustment for LE Support Pad Right Side 45 0 Foot Plate Adjustment for LE Support Pad Left Side 90 45 Foot Plate Adjustment Angle of Incline ...

Page 14: ... is present and a button is pushed The LED illuminates green when a button is pressed and the Battery Backup is fully charged flashes green when the Battery Backup is charging and a button is pressed illuminates orange and emits a beep when you press a button on the Hand Controller and the charge on the Battery Backup is weak and has approximately 2 minutes of battery operation remaining flashes o...

Page 15: ...ōveo XP Tilt Backward DOWN Arrow Button Press the button to tilt the table backward Lower Patient DOWN Arrow Button Press the button to lower the table The table can be lowered to a height of 57 15 cm 22 5 ...

Page 16: ... 9 cm 88 9 cm 35 35 40 64 cm 40 64 cm 16 16 40 64 cm 40 64 cm 16 16 Total Table Length Total Table Length 199 39 256 54 cm 199 39 256 54 cm 78 5 101 78 5 101 57 15 97 79 cm 57 15 97 79 cm 22 5 38 5 22 5 38 5 22 86 cm 22 86 cm 9 9 FIGURE 3 1 FIGURE 3 1 FIGURE 3 2 FIGURE 3 2 ...

Page 17: ...ompliance Classified by Intertek Testing Services NA Inc Conforms to UL Standard 60601 1 Certified to CAN CSA Standard C22 2 No 601 1 M90 w A2 Meets Directive 93 42 EEC Compliant to IEC EN 60601 1 IEC 60601 1 2 3 3 CONTROLLER SPECIFICATIONS 3 3 CONTROLLER SPECIFICATIONS Parameter Parameter 120V 120V Voltage Frequency Voltage Frequency 120 VAC 60Hz 120 VAC 60Hz Current Consumption Current Consumpti...

Page 18: ...dby Charging Voltage Standby 13 5 13 8 VDC 20 mVDC 13 5 13 8 VDC 20 mVDC C C Charging Voltage Cycle Use Charging Voltage Cycle Use 14 4 15 0 VDC 15 mVDC 14 4 15 0 VDC 15 mVDC C C Maximum Charging Current Maximum Charging Current 1 35 A 1 35 A Electrical Safety Classification Electrical Safety Classification Class 1 Class 1 Electrical Type Electrical Type Type B Type B Protection Protection Interna...

Page 19: ... Electronic Equipment WEEE ensures that product is appropriately disposed of or recycled at the end of its life For indoor use only UL Underwriters Laboratory recognized Double Insulated 9700675 3 7 WEIGHT DISTRIBUTION CHART FOR REFERENCE ONLY 3 7 WEIGHT DISTRIBUTION CHART FOR REFERENCE ONLY The purpose of the Weight Distribution Chart is to illustrate the correlation between the patient s body we...

Page 20: ...d the head end of the table and verify all of the casters are locked and verify all of the casters are locked Using the hand controller raise the table to Using the hand controller raise the table to full height Lower the table below the brake full height Lower the table below the brake connecting rod Press the tilt up button on the connecting rod Press the tilt up button on the hand controller an...

Page 21: ... the enclosures and any devices that are patient connected Listed by Intertek Testing Services NA Inc Conforms to UL Standard 60601 1 Certified to CAN CSA Standard C22 2 No 601 1 M90 w A2 Meets Directive 93 42 EEC Compliant to IEC EN 60601 1 IEC 60601 1 2 9700675 A table that is failing the dielectric withstanding and or leakage test could indicate serious internal system problems Do not place thi...

Page 22: ...iode will be foward bias When the leads are reversed the diode should be open leads are reversed the diode should be open and have no reading and have no reading Refer to Figure 4 1 Refer to Figure 4 1 If the If the results results vary from above replace the vary from above replace the diode diode NOTE NOTE Follow your multimeter instructions for Follow your multimeter instructions for checking t...

Page 23: ...ll not function elevation diode open replace elevation diode Safety limit reached and tilt will not lower tilt diode open replace tilt diode Table will not elevate no Mains Power limit flag out of alignment damaged limit switch elevation actuator damaged controller damaged hand control damaged wire to the terminal damaged wire to the terminal block disconnected verify Mains Power realign limit fla...

Page 24: ...not correctly inserted battery not charged battery defective verify socket 13 correctly seated correctly insert battery cables recharge battery by connecting to Mains replace battery Table stops during operation and the supply indicator lamp on the controller does not glow actuator over heated unplug from controller and cool down Upper frame feels loose bearing on pivot for tilt function number of...

Page 25: ...emoved raised the fasteners can be easily removed Refer to Figure 5 1 Refer to Figure 5 1 NOTE NOTE When using wire cutters be certain not to When using wire cutters be certain not to cut through the center pin The wire cutters cut through the center pin The wire cutters should be used to grasp and raise the pin should be used to grasp and raise the pin Retain all Retain all black fasteners black ...

Page 26: ... 9 tilt actuator port 2 and controller port 9 tilt actuator port 2 and the elevation actuator port 1 Remove the the elevation actuator port 1 Remove the power cord from the clip on the controller power cord from the clip on the controller Refer to Figure 5 5 Refer to Figure 5 5 4 Remove the 4 screws that secure the 4 Remove the 4 screws that secure the controller to the frame using a 3 8 controlle...

Page 27: ...ave a battery proceed to step 7 have a battery proceed to step 7 Refer Refer to Figure 5 7 to Figure 5 7 6 Flip the controller and battery upside 6 Flip the controller and battery upside down and remove the 6 screws securing down and remove the 6 screws securing the battery to the controller using a 20 the battery to the controller using a 20 TORX wrench TORX wrench Refer to Figure 5 8 Refer to Fi...

Page 28: ...help gently lay the table on its side with the drawer side panel facing the side with the drawer side panel facing the floor floor Refer to Figure 5 9 Refer to Figure 5 9 NOTE NOTE When laying the table on it s side lay down When laying the table on it s side lay down on a protective surface Do not slide or on a protective surface Do not slide or push in order to protect the cushions push in order...

Page 29: ...s the Using the hand controller press the elevation function up or down as necessary elevation function up or down as necessary to position the extension rod on the to position the extension rod on the replacement to the same length as the replacement to the same length as the extension rod on the actuator that was extension rod on the actuator that was removed from the table removed from the tabl...

Page 30: ...of the table Insert the stop in the first hole to lock in place in the first hole to lock in place Refer to Figure 5 13 Refer to Figure 5 13 3 Raise the table to its full height 3 Raise the table to its full height 4 Using a 2 phillips head screwdriver 4 Using a 2 phillips head screwdriver disconnect the wires from the actuator that disconnect the wires from the actuator that are attached to the t...

Page 31: ...n combination wrench remove the wrench remove the remaining nut and bolt on the end of the remaining nut and bolt on the end of the actuator to free the actuator actuator to free the actuator 8 Enlist help While the upper frame is being 8 Enlist help While the upper frame is being raised adjust as necessary to allow the rod raised adjust as necessary to allow the rod end of the actuator to be bolt...

Page 32: ...not be raised reach under the linkage arm and remove one under the linkage arm and remove one wire from each limit switch This will allow wire from each limit switch This will allow the table to elevate when the up elevation the table to elevate when the up elevation button on the hand controller is pressed button on the hand controller is pressed Refer to Figure 5 17 Refer to Figure 5 17 The wire...

Page 33: ... the limit screws and nuts that hold both of the limit switches to the bracket switches to the bracket Refer to Refer to Figure 5 19 Figure 5 19 6 Remove the damaged limit switch and 6 Remove the damaged limit switch and replace replace 7 Reverse the steps for installation of the 7 Reverse the steps for installation of the new switch new switch NOTE NOTE Verify the function of the table after Veri...

Page 34: ...ve been disconnected raise the tilt on the table to allow access to raise the tilt on the table to allow access to the limit switch and unplug the table from the limit switch and unplug the table from the mains power the mains power Refer to Figure 5 20 Refer to Figure 5 20 3 Remove the two screws and nuts using 3 Remove the two screws and nuts using a 1 phillips head screwdriver and 1 4 a 1 phill...

Page 35: ...tact a slight click should be heard indicating the switch is engaged indicating the switch is engaged 6 Lower the tilt on the table while watching to 6 Lower the tilt on the table while watching to see contact with the upper support bar see contact with the upper support bar is made and the click is heard Slightly bend is made and the click is heard Slightly bend the arm as necessary if it is not ...

Page 36: ... D2 and screws D E on the tilt diode D2 and screws D E cover the prongs for the elevation diode cover the prongs for the elevation diode D1 Refer to the wiring diagram on D1 Refer to the wiring diagram on page 47 page 47 for exact locations for exact locations Refer to Refer to Figure 5 24 Figure 5 24 3 Remove the screw and nut securing the 3 Remove the screw and nut securing the diode to the heat...

Page 37: ...Figure 5 25 3 Slide the inner frame out of the bearing 3 Slide the inner frame out of the bearing track In order to remove the last set of track In order to remove the last set of bearings from the track the brake must be bearings from the track the brake must be tilted or swiveled to the left in order for the tilted or swiveled to the left in order for the frame to fit by the brake frame to fit b...

Page 38: ...ion of the replacement retain for installation of the replacement brake brake Refer to Figure 5 29 Refer to Figure 5 29 8 Reverse the removal steps for installation of 8 Reverse the removal steps for installation of the new brake the new brake NOTE NOTE When installing the inner frame downward When installing the inner frame downward pressure will need to be applied to the pressure will need to be...

Page 39: ...k remove the nut and bolt remove the nut and bolt securing the securing the Mechlok at the top end of at the top end of the foot plate and raise the foot plate up the foot plate and raise the foot plate up to finish the replacement to finish the replacement 2 Using a small flat head screw driver 2 Using a small flat head screw driver remove the c clip that holds the cable in remove the c clip that...

Page 40: ...spring Refer to Figure 5 33 Refer to Figure 5 33 2 Raise the back rest and turn the gas spring 2 Raise the back rest and turn the gas spring counterclockwise to unscrew and remove counterclockwise to unscrew and remove Refer to Figure 5 34 Refer to Figure 5 34 NOTE NOTE When replacing screw the gas spring in When replacing screw the gas spring in until the end touches the white flag until the end ...

Page 41: ...ry This condition can activate the safety vent and lead to alkaline gas leaking and battery performance deterioration Charging efficiency of the Battery Backup drops at temperatures above 104 F 40 C and can disrupt full charging and lead to deterioration in performance and battery cell leakage C Battery Backup Service Life Since NiMH Batteries are designed for multiple cycles of charging and disch...

Page 42: ...olts or parts Replace any worn parts immediately The Mōveo XP should be lubricated as needed NOTE To lubricate put a drop of oil on the locations listed below using a light machine oil Do not use a penetrating type of lubricant 6 4 LUBRICATION POINTS 1 Foot Plate Pivot Lubricate the footplate where the rod and brackets meet Refer to Figure 6 1 Refer to Figure 6 1 2 Foot Plate Adjustment Slides Lub...

Page 43: ...oup Service Department The following information must be provided for units requiring service 1 Written statement containing the following information RA Number Obtain from factory Unit Model Number Unit Serial Number Contact person with Phone and Fax Numbers Billing information Detailed Description of Problem or Symptoms 2 Copy of original invoice issued at purchase of the unit 6 5 SERVICE 3 Cont...

Page 44: ...PLT 4 12 64904 Bushing Tee Post 2 OD Alum 4 13 66936 Screw M8 1 25 x 10mm SOC HD PLT 8 14 61869 Connector Lever Tente 904185 2 15 21836 Screw 5 16 x 1 1 4 Hex PLT 2 16 21743 Nut 5 16 18 Hex Plated 2 REF NO PART NO DESCRIPTION QTY 17 64130 Nut 5 16 18 Acorn PLT 2 18 61883 Plug Heyco 2723 DP 1093 BLK 4 19 64114 Collar Shaft 1 2 ID PLTD 1 20 61195 Pedal Foot Tente 027853 2 21 20658 Rivnut ALS4 420 16...

Page 45: ... 2 14 74089 Swit Micro TMCGD6ST 1840C 1 15 80872 Conn Barrier Strip 6 Pos 375 1 REF NO PART NO DESCRIPTION QTY 16 80873 Diode 20A 1200 PRV to 220 AC 2 17 80952 Heat Sink 1 18 71318 Screw 6 32 x 3 4 Pan HD Phil 2 19 72970 Nut 4 40 Kep PLT 4 20 60800 Screw 4 40 x 5 8 Pan HD Phil PLT 4 21 80983 Controller 120V 1 22 95893 80954 screws controller w o battery screws controller w battery 4 4 23 70225 Nut...

Page 46: ... 23 65166 Fasteners PLS BLK M30 0630 08 41 24 80992 Sub Assembly 1 25 63360 Bearing 3 4 SBPP204 12 2 55 80886 Side Cover Left 1 56 80885 Side Cover Right 1 57 80851 Cart Bin Spacer Drilled 2 58 80930 Angle Storage Bin 2 59 27043 Cart Bin 1 75 61564 Screw 10 24 x 5 8 FLT HD Phil SS 4 76 70213 Nut 10 24 ESNA 4 79 60831 Screw 3 8 16 x 1 3 4 Hex HD PLT 9 ...

Page 47: ...12209 2 14 21790 Screw 6 32 x 3 8 FLT HD Phil PLT 4 15 80900 Pin Pull Nonlock ZC 2 16 62069 Plug 1x2x11GA 132BB2362 6 17 60695 Plug 1 x2x14 GA 132BB1399 BLK 8 REF NO PART NO DESCRIPTION QTY 18 80965 Bracket Brake Mount 2 19 80948 Carriage Brake 1 20 80989 Rod Brake Mount 2 21 20658 Rivet ALS 4 420 165 1 4 20 2 22 80933 Tilt Angle Indicator 2 23 65166 Fasteners PLS BLK M30 0630 08 41 26 80982 SKF R...

Page 48: ...eldment 1 38 80931 Gas Spring HY4 1 40 80815 Gas Spring Locking Shaft 1 41 80825 Spring Engage Weldment 1 42 80883 Locking Rod 1 43 80822 Handle Weldment 1 45 62953 Pin Split 1 4 dia x 3 4 2 REF NO PART NO DESCRIPTION QTY 46 60394 Pin Spring 3 16 OD x 3 4 Len 1 48 21391 Washer 5 16 Flat Zinc Plated 2 49 21829 Screw 1 4 20 x 1 2 soc HD CAP BL 4 53 80897 Back Board 1 61 80853 Tape Brake Track 1 62 8...

Page 49: ...IPTION QTY 33 80924 T handle pin drilled 1 34 80922 Wire NYL CTD W Loop 1 35 80921 Ring Split STL Zinc 1 47 66058 Rivet 3 16 DX 440 Done Steel 2 51 80918 Seat Board 1 52 80866 Ankle Board 1 53 80897 Back Board 1 54 80898 Amputee Assembly 1 60 80902 Removable Cushion 1 65 80951 Head Rest Strap 1 66 80919 Head Rest 1 ...

Page 50: ...TERMINAL STRIP WIRING SCHEMATIC FOR MOVEO XP TABLE TILT ACTUATOR M 6 NC NORMALLY CLOSED NO NORMALLY OPEN P N 16110A A B C D E F 11 PORT MAINS INPUT LIMITSWITCHESORCOMPONENTS THEPHYSICALLOCATIONOF 1 WIRINGSCHEMATICDOESNOTREFLECT NOTES BLACK RED S1 NC BLACK RED S2 NO PART NO DESCRIPTION QTY 80985 Hand Control 1 80983 Controller 120V 1 80986 Battery Pack 1 80755 Ground wire Green Yellow 1 80872 Termi...

Page 51: ... limited to the failure to provide reasonable and required maintenance or any use that is inconsistent with the Product User s Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some locations do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you To obtain service from Company o...

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Page 54: ... 2007 Chattanooga Group 81039A 4717 AdamsRoad P O Box489 Hixson TN 37343 U S A 1 423 870 2281 1 800 592 7329 U S A 1 423 875 5497 FAX chattgroup com ISO 13485 Certified ...

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Chattanooga Group 8080, Service Manual

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