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CHART Trifecta XPro Series, Product Manual

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CHART Trifecta XPro Series Product Manual Download Page 1

Part Number 21243803 Rev. A

© 2019 Chart Inc.

Designed and Built by:

Chart Inc.

407 7th Street NW 

New Prague, MN 56071 USA 

(800) 400-4683

Product Manual

Trifecta 

XPro Series

Summary of Contents for Trifecta XPro Series

Page 1: ...Part Number 21243803 Rev A 2019 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual Trifecta XPro Series...

Page 2: ......

Page 3: ...ank 9 Piping to Vaporizer 10 Bulk Tank Pressure Transmitter 11 Electrical Power Supply 11 Commissioning 11 Purge and Pre Charge of the Trifecta XPro Series 11 Check Trifecta XPro Series Cylinder Relie...

Page 4: ...and Liquid Level Transmitters 41 Ball Valve Repair Trifecta XPro Series 600 psig only 41 Electrical Schematics 42 Preventive Maintenance 45 Procedure 45 Recommended Spare Parts 46 Spare Parts Kits 48...

Page 5: ...tive top cover in a compact footprint with an elevated base for improved ventilation Available for oxygen 500 MAWP or nitrogen and argon 500 600 MAWP service Inconel and copper material used where req...

Page 6: ...ains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms abbreviations are used throughout this manual BAR Pressure Metric CGA Compressed Gas Asso...

Page 7: ...unique design has self contained diagnostics that alert the operator when the process exceeds the flow rating of the Trifecta The XPro Series can supply liquid nitrogen and liquid argon in maximum all...

Page 8: ...ted by the systems ability to refill Flow out cannot exceed flow in Special care must be given in selection of the bulk tank that supplies the Trifecta The tanks heat leak performance is critical in t...

Page 9: ...n serious personal injury Excess accumulation of oxygen creates an oxygen enriched atmosphere defined by the Compressed Gas Association as an oxygen concentration above 23 Certain items considered non...

Page 10: ...a rule of thumb whenever a container is suspected of abnormal operation or has sustained actual damage good safety practices must be followed In the event of known or suspected container vacuum probl...

Page 11: ...unless they are parts of equipment or systems that are approved listed or proven suitable by tests or by past experience Compatibility involves both combustibility and ease of ignition Materials that...

Page 12: ...soaked with tepid water 105 115 F or 41 46 C DO NOT USE HOT WATER Cryogenic burns that result in blistering or deeper tissue freezing should be examined promptly by a physician Chart customer station...

Page 13: ...may have unique requirements however it is recommended to follow the basic layout located in the Introduction section of this manual The skid should also be placed such that there is easy access to a...

Page 14: ...ization from trapped liquid The vaporizer installation must include a thermal relief valve just downstream of the vaporizer set at 600 psig or 700 psig for the 600 psi high pressure Trifecta Gas Suppl...

Page 15: ...behavior Care should also be taken to avoid installation on a circuit that regularly gets turned on and off to provide power to another piece of equipment lights heaters cooling systems etc It should...

Page 16: ...tank 1 and tank 2 Open both manual vent valves located below the control box V 1 Purge for one minute Close the manual vents V 1 At any time during the purging process if the pressure gets down to 20...

Page 17: ...stalled ensure that you purge through the auxiliary PB vaporizers before filling the trifecta tanks with liquid Retape the 1 2 plugs and install them back into each cross from which they were removed...

Page 18: ...purge through the auto vent plumbing circuits Close the use valve V 2 Open the liquid line on the bulk tank and let it equalize with the Trifecta XPro Series Turn the switch on the front of the contr...

Page 19: ...ile memory will be lost In this case parameters MUST be reset before operations continue Reset parameters to default settings by switching to Monitor mode and pressing the left arrow five times Reset...

Page 20: ...arrow and pressing the button or the button will adjust the set point Setting Bulk Tank Critical Pressure Note Since the tanks are warm upon initial installation they may vent for several minutes bef...

Page 21: ...rst and liquid level second This logic assures that the system pressure is maintained as pressure is the primary concern The following table is intended to give detailed information of the internal pa...

Page 22: ...econds results in the vent opening until full 140 psi 100 psi bulk tank No With bulk tank below critical pressure the vent to atmosphere valve will open at this set point Bulkpsi frozen 40 psi 55 psi...

Page 23: ...F VALVE P B ISOLATION VALVE LINE RELIEF VALVE To External Vaporizer P B SAFETY RELIEF VALVE SRV 3 V 6 SRV 4 SRV 1 BULK PRESSURE TRANSMITTER PRESSURE TRANSMITTER TRIFECTA LIQUID LEVEL GAUGE LI 1 TANK S...

Page 24: ...20 Operation Product Manual Trifecta XPro Series Mode 0 Figure 1 Filling Mode Vent to Storage...

Page 25: ...21 Operation Product Manual Trifecta XPro Series Mode 0 Figure 2 Filling Mode Vent to Atmosphere...

Page 26: ...22 Operation Product Manual Trifecta XPro Series Mode 0 Figure 3 Filling Mode Liquid Flow...

Page 27: ...23 Operation Product Manual Trifecta XPro Series Mode 0 Figure 4 Filling Mode Low Loss...

Page 28: ...24 Operation Product Manual Trifecta XPro Series Mode 0 Figure 5 Filling Mode Low Loss Vent to Atmosphere...

Page 29: ...25 Operation Product Manual Trifecta XPro Series Mode Switch 0 to 1 Figure 6 Fill Mode Termination...

Page 30: ...26 Operation Product Manual Trifecta XPro Series Mode 1 Mode Switch 1 to 2 Figure 7 Initial Pressure Build after Filling Secondary Ready to Assist...

Page 31: ...27 Operation Product Manual Trifecta XPro Series Mode Switch 1 to 2 Figure 8 Secondary Maintains Hold Pressure...

Page 32: ...28 Operation Product Manual Trifecta XPro Series Figure 9 Primary Pressure Build Mode 2...

Page 33: ...29 Operation Product Manual Trifecta XPro Series Figure 10 Primary PB Off Mode 2...

Page 34: ...30 Operation Product Manual Trifecta XPro Series Figure 11 Call for Assist Mode Switch 2 to 3...

Page 35: ...31 Operation Product Manual Trifecta XPro Series Figure 12 Secondary Assist of Primary Assist Mode 3...

Page 36: ...32 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 2 Figure 13 Assist Complete Primary Restored...

Page 37: ...33 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 0 Figure 14 Primary Unable to Recover Switch Primary Side...

Page 38: ...34 Operation Product Manual Trifecta XPro Series Figure 15 Primary too low to be assisted Switch Primary Side Mode Switch 3 to 0...

Page 39: ...35 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 0 Figure 16 Secondary Tank too low to Assist Switch Primary Side...

Page 40: ...36 Operation Product Manual Trifecta X Series...

Page 41: ...r code will be displayed Access the error codes by pressing and holding the OK button Along with the error codes the current primary tank example P1 side 1 is primary is indicated Also the current mod...

Page 42: ...ary tanks are below the PB On set point for 90 seconds During the alert status the system will continue to attempt to recover In the service menu activated by pressing the OK button a timer is display...

Page 43: ...39 Service Product Manual Trifecta XPro Series...

Page 44: ...own the panel before changing fuses Before replacing a fuse and powering back up it is best to have an understanding why the fuse failed Repairs Note Any time plumbing is removed from the Trifecta XPr...

Page 45: ...a catastophic failure within the solenoid coil The entire solenoid must be replaced Leaking Components If the leak cannot be fixed via tightening or re plumbing a component a new component will have t...

Page 46: ...r 20 1 EA BLD2 18P16 SAG 16X18 SUB PAN FOR CHART IND 21 1 EA SCE PWK53NF CHA SAG WINDOW KIT PAINTED BLUE FOR CHART 22 1 EA BLD2 16H1808LP SAG ENCL 16X18X8 CUSTOM PAINTED BLUE FOR CHART IND 23 1 EA WD...

Page 47: ...43 Service Product Manual Trifecta X Series...

Page 48: ...44 Service Product Manual Trifecta X Series...

Page 49: ...wo normal operation cycles Inspect integrity of all wire connections in control box Tighten all loose connectors Verify accuracy of analog gauges against pressure transmitters and DP transmitters Leak...

Page 50: ...y Tree Item Description 1 Item Description 2 Chart PN SAFETY RELIEF VALVE CYLINDER BRS MPT 500 PSI RV BRS 1 2MPT 500PSI W O DRAIN 20894583 SAFETY RELIEF VALVE CYLINDER BRS MPT 600 PSI RV BRS 1 2MPT 60...

Page 51: ...VALVE 13931752 VALVE BALL SS 1 2 NPT W 6 EXT VALVE BALL SS 1 2 NPT W 6 EXT 21070662 KIT REPAIR HABONIM 1 2 BALL KIT REPAIR HABONIM 1 2 BALL 21077704 KIT REPAIR ACTUATOR SEALS MAX AIR UT21S70 SILICONE...

Page 52: ...SI 13774101 1 VALVE SOLENOID 1 2FPT 120VAC 10925509 1 GASKET SOLENOID MAGNATROL 10963100 2 PISTON ASSY SOLENOID MAGNATROL 10963062 1 FUSE BUSSMANN AGC 2 10 R 12942978 1 FUSE BUSSMANN MDL 2 R 11832398...

Page 53: ...49 Preventive Maintenance Product Manual Trifecta XPro Series Front Isometric view of Trifecta 500 psig...

Page 54: ...ntive Maintenance Product Manual Trifecta XPro Series Inside picture of Control Box Temperature Controller Chart PN 21323109 Mitsubishi PLC Chart PN 11877019 Rear Isometric view of nitrogen Trifecta 5...

Page 55: ...ou access to the PLC controller Per the Operations section of this manual press the corresponding buttons on the controller to fire each cluster of solenoids Make sure all valves energize accordingly...

Page 56: ...iquid Level from Analog Gauge __________ H2O PLC Information Press left arrow record PB Set Point __________ PSIG Press up arrow record Fill Set Point __________ H20 Press down arrow record bulk criti...

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