Charmhigh CHM-T36VA User Manual Download

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http://www.charmhigh.com

Charmhigh-V1.0-2016 | Hunan Charmhigh mechanical and electrical co., LTD

2.3.CHM-T48VB

model

CHMT48VB

X,Y Z axis stroke

510mm(X)*460mm(Y)*15mm(Z)

PCB area

345*355mm

Component support

0402~5050, SOP, QFN and etc

Material support

8mm, 12mm, 16mm, 24mm

mount speed

do not use the visual: 6000 cph (max)

use visual: 4000 cph

Note: cph is chip per hour

SMT precision

±0.025mm

Nozzle

Material system

58pcs material stack

14pcs IC stack

Support custom IC tray

Visual system

Up camara automatic adjust(max 22mm*22mm)

Down camara PCB automatic MARK adjust

Controlling system

XY axis with motor for driving

Z axis with reset detection

All motors with S flexibility lower or faster speed

Pull needle auto reset

Vacuum detection

With 2 big no noise vacuum air pump, no need external air

pump

Air pressure: -92KPa

Leak detection

Vacuum detection, visual detection

Controlling PC

With good quality industrial PC

7 inch LCD touch screen

Embedded Linux system

Compatible software

Altium Designer

Power

AC 220V 50HZ/AC 110V 60HZ

Dimension

1320mm(L)*705mm(W)*335mm(H)

Power

250W

Net weight

89Kg

Summary of Contents for CHM-T36VA

Page 1: ...长沙常衡机电设备有限公司 http www charmhigh net 0 Charmhigh Automatic Chip Mounter CHM T36VA CHM T48VA CHM T48VB User Manual 2016 Hunan Charmhigh mechanical and electrical co LTD Charmhigh V1 0 2016 2016 09 20 ...

Page 2: ...TALLTION MACHINE 9 5 START 9 6 RUN 10 6 1 EDIT WORK FILE 10 6 1 1 Component edit 11 6 1 2 Material Stack edit 15 6 1 3 Batch 18 6 1 4 IC Tray edit 20 6 1 5 PCB Calibration 22 6 2 LOAD WORK FILE 24 7 TEST 27 8 SET 29 8 1 SYSTEM SET 30 8 2 VACUUM DETECTION SET 32 8 3 BACKUP RESTORE 34 9 FILE 36 9 1 GENERATE CSV FILE 36 9 1 1 By Altium Designer 错误未定义书签 9 1 2 By Protel 错误未定义书签 9 2 FILE CONVERT 38 9 ...

Page 4: ...ower precision even personal injury caused by overturned 4 Don t place the components to the area where the infants can contact 5 Don t dismounting the machine otherwise will lower the precision or damage the machine 6 Ensure the power supply meet machine requirements 7 Ensure the power supply socket with good grounding 8 Don t touch the parts when the machine is working otherwise it will damage t...

Page 5: ...s material stack 14pcs IC stack Support custom IC tray Visual system Up camara automatic adjust max 22mm 22mm Down camara PCB automatic MARK adjust Controlling system XY axis with motor for driving Z axis with reset detection All motors with S flexibility lower or faster speed Pull needle auto reset Vacuum detection With 2 big no noise vacuum air pump no need external air pump Air pressure 92KPa L...

Page 6: ...cs IC stack Support custom IC tray Visual system Up camara automatic adjust max 22mm 22mm Down camara PCB automatic MARK adjust Controlling system XY axis with motor for driving Z axis with reset detection All motors with S flexibility lower or faster speed Pull needle auto reset Vacuum detection With 2 big no noise vacuum air pump no need external air pump Air pressure 92KPa Leak detection Vacuum...

Page 7: ...s IC stack Support custom IC tray Visual system Up camara automatic adjust max 22mm 22mm Down camara PCB automatic MARK adjust Controlling system XY axis with motor for driving Z axis with reset detection All motors with S flexibility lower or faster speed Pull needle auto reset Vacuum detection With 2 big no noise vacuum air pump no need external air pump Air pressure 92KPa Leak detection Vacuum ...

Page 8: ...racy 3 IC material stack used for place the big IC 4 Emergency stop switch Emergency stop after press down machine normal work when clockwise rotation and bounce 5 IC tray area Used for fixing IC tray 6 Nozzle Pull needle Nozzle used for absorbing materials and mount on PCB pull needle used for pull the material go ahead 7 Down camera Used for observing and location and PCB MARK auto adjust 8 Ordi...

Page 9: ... Emergency stop switch Emergency stop after press down machine normal work when clockwise rotation and bounce 6 Power button Used for opening or off the machine 7 PCB clamping area fixing the PCB let PCB close to left top spring should be compacted 8 IC tray area Used for fixing IC tray 9 Nozzle Pull needle Nozzle used for absorbing materials and mount on PCB pull needle used for pull the material...

Page 10: ...k used for place the big IC 3 LCD touch screen Used for operating the machine 4 PCB clamping area fixing the PCB let PCB close to left top spring should be compacted 5 USB port Used for connect the USB storage device 6 Emergency stop switch Emergency stop after press down machine normal work when clockwise rotation and bounce 7 Power button Used for opening or off the machine 8 Nozzle Pull needle ...

Page 11: ...D 8 All Rights Reserved 9 Tape placing area A B Used for placing tape 10 Belt receiving wheel A B Used for collecting film 11 Ordinary material stack Place tape packaging materials 12 IC tray area Used for fixing IC tray 13 Down camera Used for observing and location and PCB MARK auto adjust ...

Page 12: ...on and use it directly 5 START Power on For 48 series machine machine self check and operation system start below is home page you can normal use it now Type 36 models need to manually open the PC software on the computer side first then the same with 48 series machine Figure 5 1 1 Alarm check alarm content and the cause of alarm 2 Run Used to manage and run the working file 3 Test Used to test th...

Page 13: ...ystem click to select the work file the upward double arrow on the right used for paging up upward single arrow used for selecting previous line downward arrow vice versa 2 New Create a new work file 3 Delete Delete the selected work file 4 Edit Edit the selected work file 5 Load Load the selected work file to run 6 Back Click left arrow button on the upper right corner of the page to return to th...

Page 14: ...re current component 4 Delete Delete the selected component 5 Edit edit the selected component see below for details 6 Save after amend the component list you need to save if not save in time the save button will twinkle then press the button and save the twinkle end 6 1 1 1 Edit Component The pop up screen as shown below the top left of the screen displays the current component s line number star...

Page 15: ... 6mm you can adjust the height according to the thickness of your PCB 5 Angle Setting for rotate angle of component anticlockwise is plus clockwise is minus 6 Identification component identification such as R1 R2 C1 U1 etc 7 Comments component information such as 0402 0805 etc 8 Machine head nozzle for this component 9 Coordinate X usually work file generated from software no need to change the se...

Page 16: ...te X and Y by nozzle or upside camera details please refer to below 6 1 1 2 Coordinate Setting Screen shown as below please note when the machine need location it will be pop up this page Figure 6 4 1 Coordinate the window left upside display the coordinate after movement comparing with previous coordinate 2 Machine head Vision exchange nozzle positioning and vision positioning we suggest use visi...

Page 17: ... image center to around the first searched close graph is deemed to the target which marked with red rectangle Note the border of the target must be clear and closed silk printing is found generally capture target is just auxiliary function silk printing position not always be the right position of component since the deviation of process technology user should set coordinate according to the posi...

Page 18: ...onent s place position Figure 6 6 1 M Stack list display all the stacks 2 Add add a new stack at the end of stack list the ordinary material stack is from 1 29 36VA 48VA 58 48VB The IC from 60 79 stack IC tray from 80 99 stack details see below 3 Insert insert a new stack 4 Delete delete the selected stack note delete this stack the components will be delete as well 5 Edit edit selected stack imag...

Page 19: ...f relevant component will be changed f Comments Set material stack comments g Skip comp Functionally just like corresponding item in component edit all of relevant component will be changed h Vacuum detect Functionally just like corresponding item in component edit all of relevant component will be changed i Enable vision Functionally just like corresponding item in component edit all of relevant ...

Page 20: ...igh com Charmhigh V1 0 2016 Hunan Charmhigh mechanical and electrical co LTD 17 All Rights Reserved red circle touches the blue line the place of green rectangle is just the suggested feed place Figure 6 8 Figure 6 9 ...

Page 21: ... Note PCBs edge must parallel each other same rotation angle when place PCBs to the PCB clamp area Batch has two location types the one is by coordinate i e locating each PCBs origin which set by user the other one is by array i e PCBs coordinate is calculated by machine automatically while user set PCB s line and column count array mode screen as show below Figure 6 10 Batch list have one record ...

Page 22: ... mechanical and electrical co LTD 19 All Rights Reserved Figure 6 11 1 PCB ID Can t modify while use array mode 2 X Y spacing Two neighboring PCBs X Y coordinate spacing of origin 3 X Y number Number of PCB in X Y direction Coordinate mode screen as show below ...

Page 23: ...h is disabled and the data is invalid Each record preserve a origin point of PCB while there have several records click Edit to modify the coordinate or set it via location directly 6 1 4 IC Tray edit IC tray is a special material stack i e the same kind ICs are hold in IC tray clamp area as a array machine pickup material to mount in sequence from left to right and down to up Window as show below...

Page 24: ...ial stack number is from 80 to 99 in material stack list click Edit to pop up window as show below Figure 6 14 1 First IC cent X Y IC center coordinate in the left bottom of IC array it can input manually or determine by location 2 Last IC cent X Y IC center coordinate in the top right of IC array it can input manually or determine by location 3 X Y direction cnt i e IC count in X Y direction ...

Page 25: ...start IC number is set IC which number smaller than start IC number will be skipped Note IC tray can not be put on the top of fix pillar or pull needle may run into IC tray and be damaged due to height exceeding the figure below shows the right Figure 6 15 6 1 5 PCB Calibration In order to eliminate PCB position and angle of deviation it is necessary to calibrate PCB before mount screen as show be...

Page 26: ...list of figure as show above the number after character P indicates batch PCB ID number after character E indicates component ID and string after is the designation of component MARK User select two specific point MARK point from PCB input its PCB coordinate to calibrate manually point in is recommended Note if use array mode of batch the choice of calibration point should be top left corner and b...

Page 28: ... start IC Click to set the start IC s ID of IC tray below Time cnt Not viewing where hasn t tray information in file 8 Up camera The first button in the left bottom of screen click to show image of up camera 9 Work light The second button in the left bottom of screen click to switch work light 10 PCB calibration The third button in the left bottom of screen click to calibrate PCB directly 11 Mount...

Page 29: ... charmhigh com Charmhigh V1 0 2016 Hunan Charmhigh mechanical and electrical co LTD 26 All Rights Reserved 13 Step I e mount as step by step in order to test 14 Run Run normally continuously 15 Stop Stop mount ...

Page 30: ...nozzle in blow 5 Up work light Click to open or close up camera work light 6 Down work light Click to open or close down camera work light 7 Collect film Click to collect film one time 8 Pull needle Button down then pull needle down button up then pull needle up 9 Pull tape position Move pull needle to specified position of tape 10 Material stack position Move nozzle to specified position of mater...

Page 31: ...h com Charmhigh V1 0 2016 Hunan Charmhigh mechanical and electrical co LTD 28 All Rights Reserved Note Change of parameters in this window will not be saved since it just used for testing if machine is working normally ...

Page 32: ...sual lack detect Click to open or close visual lack detect if open When the material is attached to the detection of the lack of material will be re drawn many times to detect the lack of material alarm and stops if the visual detection error can be closed this function 4 Z Axis detect Click to open or close Z axis detect if open The Z axis is found to be lost when the stick is attached then the Z...

Page 33: ...of statistic logs 9 Clear system log Click to empty all of system logs 10 Sys comp set Set up when the device s overall offset compensation angle compensation 8 1 System Parameters Set Screen as show below Figure 8 2 1 Up camera position calibration Calibrating position of up camera process is shown as below a Click button then pop up window as show below ...

Page 34: ...calibration board do not move click Set to next pop up window as show below Figure 8 4 c Move position of down camera to centering the cross on screen click Set to finish 2 Nozzle 1 2 position calibration Click button to pop up window move nozzle to the center of screen to calibrating note ensure that up camera position is calibrated before do this calibration 3 Single pull needle offset calibrati...

Page 35: ...ion that pull needle with entire deviation 5 Use sys stack offset Click to open or close use system material stack offset if use system offset then all of offset information in work file will kept in system otherwise offset information in work file kept in itself 6 Vacuum detection set Used for viewing and setting parameters of vacuum pump 7 TS Calibrate Used for touch screen calibrate system will...

Page 36: ...old 1 I e lower limit of vacuum value no material is determined if vacuum value is below this value when running and machine will retry otherwise indicates material is sucked 5 Nozzle 1 2 threshold 2 I e upper limit of vacuum value bad material is determined if vacuum value is below this value when running and material will be thrown away otherwise indicates good suction and material will be mount...

Page 37: ...t Backup all of system parameters 2 Restore system set Restore all of system parameters when finished the machine will be reopen 3 Restore to factory set Restore all of system parameters to factory 4 USB Load In Load Out Screen as show below button is enabled while USB storage device is connected note import parameters will not change system settings directly only when do execution of restore syst...

Page 39: ...view Browse all of CSV file and work file in system 3 File Load In Load Out Load In Load Out CSV file or work file button valid when USB storage device is connected 9 1 Generate CSV File 1 Open existing PCB file note same component must have same designator otherwise one component may occupies more than one material stack since convert tool identifies different material stack by designator of comp...

Page 40: ... charmhigh com Charmhigh V1 0 2016 Hunan Charmhigh mechanical and electrical co LTD 37 All Rights Reserved Figure 9 2 3 Figure as below select File Assembly Output Generates pick and place for files in menu bar ...

Page 41: ...ow select CSV and Metric in popup dialog box click OK to finish generated CSV file can be found in same directory of PCB file Figure 9 4 9 2 File Convert Window as show below all of CSV files in system are displayed in the list Figure 9 5 1 Open Open current selected CSV file Enter file convert page 2 Delete Delete current selected CSV file ...

Page 42: ...9 6 1 Edit Edit information of selected csv item 2 Delete Delete information of selected csv item 3 Convert set Set the conditions for the conversion select the top of the device the underlying device whether the mirror 4 Convert Convert CSV file to work file details see blow 9 2 1 Material Stack list Window as show below ...

Page 43: ...nged 3 Delete Delete selected material stack note all of relevant components will be deleted 4 Resort ID The material stack ID starting from 1 in ascending order 5 Reverse angle Invert selected material stack i e rotate 180 degree note all of relevant components will be changed 6 IC Angle compensate Compensate IC rotate 90 degree Some component need angle compensate e g SOPB QFN etc 7 Save Save co...

Page 44: ...selected component 4 Resort ID The device number starting from 1 in ascending order 5 Use dual nozzle1 Check indicates that take two component in one time by using two nozzle same material stack but component list must be sorted by material stack 6 Use dual nozzle2 Check indicates that take two component in one time by using two nozzle difference material stack 7 Save Save converted work file 9 2 ...

Page 45: ...TD 42 All Rights Reserved Figure 9 9 1 Edit Edit coordinate information or edit X Y interval and count of PCB 2 Delete Delete selected coordinate 3 Add Add a new origin coordinate of PCB 4 Array Coordinate Switching that manage batch by array or by coordinate 5 Save Save converted work file ...

Page 46: ...echanical and electrical co LTD 43 All Rights Reserved 10 Log Window as show below Figure 10 1 1 Log list Each line records information of one running time of mounting PCB in total and all the components 2 Record Show mount count of each material stack in table ...

Page 48: ...o ways a Export CSV file by PCB software and then convert it to work file refer to section File b Build work file manually refer to section Run Edit Work File 2 Edit work file Modify work file according to your needs refer to section Run Edit Work File 3 Place material Place material in corresponding material stack according to work file note some points below when placing a See figure below mater...

Page 49: ...high mechanical and electrical co LTD 46 All Rights Reserved Figure 12 1 b See figure below the tape goes across material stack and lead to underside of machine note that align the round hole of tape to the edge of batten when placing refer to section Run ...

Page 50: ...gh com Charmhigh V1 0 2016 Hunan Charmhigh mechanical and electrical co LTD 47 All Rights Reserved Figure 12 2 c See figure below the film on tape goes across under bearing and wound on belt receiving wheel Figure 12 3 ...

Page 51: ...uced below a 502 is suitable for mounting footprint of 0402 b 503 is suitable for mounting footprint of 0603 c 504 is suitable for mounting footprint of 0805 1206 SOT23 etc d 505 is suitable for mounting footprint of SOP8 SOP14 etc e 506 is suitable for mounting footprint of QFN TQFP etc Figure 12 4 6 Edit material stack Calibrate position of material stack refer to section Run Material Stack for ...

Page 52: ...ep by step in running window check if the pull needle can work well if not it should be set it well in the system each module is working normal if not adjusting relevant parts according to this manual until all of trouble are cleared 9 Running continuously Notice if machine is alarming and material feeding is normal when running if there are any abnormal occurred then pause running immediately unt...

Page 53: ...trical co LTD 50 All Rights Reserved 13 Maintenance Clearing machine after using close software before switch off power According to condition of using smear some grease to bearings regularly to make sure it work smoothly Cover machine if unused for a long time to avoid the dust ...

Page 54: ...e your warranty If accessories are breakdown we will send a new one to you after receiving the break one During warranty period freight of send back to us is paid by user freight of send to user is paid by us Problems caused by below we provide paid repair during warranty period Faulty operation disassembly without permission Using beyond specification Crash or improper placing when using Using en...

Page 55: ...ww charmhigh com Charmhigh V1 0 2016 Hunan Charmhigh mechanical and electrical co LTD 52 All Rights Reserved 15 Contact Us Telephone 0086 0731 85504084 E mail charmhigh 163 com Website http www charmhigh com ...

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