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Charmglow Charmglow 8410, Owner'S Manual, Page: 22 / 33

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Charmglow Charmglow 8410 Owner'S Manual Download Page 22

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.

The following provided tool is required to assemble this Charmglow

®

4 Burner Gas Grill:

•

Phillip’s Head Screwdriver

21

PARTS LIST:

1

Front Cart Bracket

1

Back Cart Bracket

1

Flip Out Beverage Tray

1

Cart Front Fixed Panel

1

Wheel Axle

1

Fixed Panel Support Bar

1

Cart Base

2

Wheels

2

Wheel Hubs

2

Plastic Feet

1

Tank Holder

1

Grill Body Assembly

1

Left Side Table

1

Side Burner Assembly

1

Left Side Table Front Panel

1

Side Burner Assembly Front Panel

1

Side Burner Bezel

1

Side Burner Knob

1

Warming Rack

1

Grease Tray

1

Grease Cup

3

Cooking Grates

4

Heat Distribution Plates

1

Side Burner Grate

1

Left Side Cart Legs

1

Right Side Cart Legs

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

Summary of Contents for Charmglow 8410

Page 1: ... QU IL PUISSE S Y RÉFÉRER PLUS TARD WARNING AVERTISSEMENT HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE UNE EXPLOSION DANGEREUSE RISQUE DE SE PRODUIRE SI CES AVERTISSEMENTS ET INSTRUCTIONS SONT IGNORÉS LIRE ET RESPECTER TOUS LES AVERTISSEMENTS ET ...

Page 2: ...MELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any oth...

Page 3: ... 18 19 Parts List and Assembly Instructions 20 31 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially ha...

Page 4: ... pets away from hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas pr...

Page 5: ... Installation Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in ...

Page 6: ...tore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death Note PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obst...

Page 7: ...ecurely in tank holder 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made Note The cylinder valve must be turned off before any connection is ...

Page 8: ...prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTING H...

Page 9: ...l has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Supply tank cylinder weld Connection nut to tank valve ...

Page 10: ...been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior...

Page 11: ...der Note If burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control kno...

Page 12: ... Turn the burner control knob to OFF 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner 4 Turn the side burner control knob to the HIGH position The burner should light within 5 seconds 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does not light within the first few at...

Page 13: ...n for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may ...

Page 14: ...tension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands Read instructions on ligh...

Page 15: ... F 71 C Poultry 180 degrees F 82 C Roasts 145 degrees F 62 8 C Seafood 140 degrees F 60 C Vegetables 145 degrees F 62 8 C HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat Poultry ...

Page 16: ...s out each hole 8 Wire brush entire outer surface of burner to remove food residue and dirt 9 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 10 Carefully align crossover channels between burners and orient burners CORRECTLY by aligning screw hole in burner to the left as shown 11 Replace M5 screws to each burner a...

Page 17: ...burner See Burner Assembly Maintenance under Proper Care and Maintenance WARNING COOKING GRILLS Clean with mild soap detergent and water A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces Do not use steel wire bristles to clean the cooking grills Steel can cause the finish to chip or crack DO NOT use a commercial oven cleaner HEAT DISTRIB...

Page 18: ...e Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill 1 Excess grease build up causing grease fires 2 Damaged or faulty regulator Replace with factory authorized parts 3 Cook on a lower temperature setting Burner will not light Fire at control knob Yellow Flames at burner Flame blows out on LOW Burner does not get hot enough Grill is Too Hot 17 BEFORE STORING YOU...

Page 19: ...our grill Open gas supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow co...

Page 20: ...ss of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid Never use abrasive cleaners or scrubbers ...

Page 21: ... under PARTS LIST and PARTS CARD CONTENTS before you begin the installation process PARTS CARD CONTAINS Qty 8 Star Washers Silver 2 M6 X 30mm Shoulder Bolts Black 2 M10 Wheel Washers Silver M6 X 30mm Shoulder Bolts Black M6 X 12mm Bolts Silver M6 X 12mm Bolts Black Star Washers Silver Star Washers Black M10 Wheel Washers Silver Screwdriver Qty ...

Page 22: ...Bracket 1 Flip Out Beverage Tray 1 Cart Front Fixed Panel 1 Wheel Axle 1 Fixed Panel Support Bar 1 Cart Base 2 Wheels 2 Wheel Hubs 2 Plastic Feet 1 Tank Holder 1 Grill Body Assembly 1 Left Side Table 1 Side Burner Assembly 1 Left Side Table Front Panel 1 Side Burner Assembly Front Panel 1 Side Burner Bezel 1 Side Burner Knob 1 Warming Rack 1 Grease Tray 1 Grease Cup 3 Cooking Grates 4 Heat Distrib...

Page 23: ... PARTS PLEASE VISIT US AT www grillpartsonline com Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 22 1 2 3 8 9 10 5 4 6 7 11 14 16 17 15 13 18 20 19 21 22 26 25 24 23 12 ...

Page 24: ... into legs and tighten securely Step 2 Attach tank holder onto cart base by using three M6 X 12mm bolts black Step 3 Attach front panel to legs using four M6 X 12mm bolts black and star washers black After fixed front panel is attached secure front fixed panel support bar onto cart base and fixed front panel by using two M6 X 12mm bolts black Support bar is labeled for proper orientation Note With...

Page 25: ...ner legs Place second wheel washer silver and wheel on axle with flat side facing out toward wheel hub and push second wheel hub into place Note With the help of a friend turn the cart assembly over Try to minimize the stress to the legs Step 6 Attach upper beverage panel to left and right legs of cart assembly using two M6 X 30mm shoulder bolts black 24 Leg Wheel Washer Wheel Axle Wheel Hub ...

Page 26: ...o the front legs of the cart frame assembly using two M6 X 12mm bolts silver and star washers silver Step 8 Attach back cart bracket to the rear legs of the cart frame assembly using two M6 X 12mm bolts silver and star washers silver 25 ...

Page 27: ...gulator assembly above front cart frame crossbar Step 9 With the help of a friend place grill body assembly on assembled cart frame Grill body will rest on angled top of vertical supports Align bolt holes located on the outside of the grill body assembly Secure using six M6 X12mm bolts black with star washers black Grill Body Assembly ...

Page 28: ...Attach front panel to left side table assembly using three M6 X 12mm bolts black with star washers black Step 11 Attach front panel to side burner assembly using three M6 X 12mm bolts black with star washers black ...

Page 29: ...ecurely Fasten left side table front panel to grill body with one M6 X 12mm bolt black Step 13 Attach the side burner assembly to the right side of the grill body Insert two M6 X 12mm bolts black into both right legs halfway Place side burner assembly over bolts and slide toward front of grill then tighten securely Fasten side burner front panel to grill body with one M6 X 12mm bolt black 28 ...

Page 30: ...tions and hoses See the section on Leak Testing in this manual for proper procedures Step 15 Place the bezel over the control knob mounting stem and position over holes in side burner base and side burner valve assembly Attach with two M4 bolts with spring washers which come with valve Then install the side burner control knob onto valve stem Step 16 Place the side burner grate onto the side burne...

Page 31: ... heat distribution plates on lower level of grill body assembly directly above burners Step 20 Place cooking grates on support ribs directly above heat distribution plates Step 21 Place warming rack in brackets so that it sits above the cooking grills Grease Tray Grease Cup Cooking Grates Heat Distribution Plates Warming Rack Brackets ...

Page 32: ...31 Charmglow 8410 Assembled ...

Page 33: ... ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE WARRANTY GARANTIE The Brinkmann Corporation garantit le Grill au Gaz 4 Brûleurs de Charmglow contre les défauts de fabrication et de matières à l acheteur initial pour les durées suivantes Cinq 5 ans sur les brûleurs en acier inoxydable Trois 3 ans sur toutes les autres pièces en acier inoxydable Un 1 an sur les valves le châssis le boîtier le...

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