Char-Broil TRU-Infrared 463250512 Product Manual Download Page 1

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T-36D

PRODUCT GUIDE
MODEL 463250512

Printed in China

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your
grill, please visit us at

www.charbroil.com

If you have questions or need
assistance during assembly,
please call

1-888-430-7870

08/01/11

•

G517-001-070801

IMPORTANT: Refer to the

instructions inside when

converting this grill to

Natural Gas.

Summary of Contents for TRU-Infrared 463250512

Page 1: ...Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 888 430 7870 08 01 11 G517 001 070801 IMPORTANT Refer to the instructions inside when converting this grill to Natural Gas ...

Page 2: ...t each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and u...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will...

Page 4: ...r Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmo...

Page 5: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 7: ...e 8 Repeat steps 4 through 7 for the remaining main burners 5 Push and hold ELECTRONIC IGNITOR button until the burner lights WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated...

Page 8: ...surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot OFF Main Burner Match Lighting Do not lean over grill while lighting 3 Open lid during lighting 4 Place match into match holder hanging from side of cart Light match place into lighting hole on right or left side of firebox 5 Push in and turn far right or far left knob to position Be sure burner lights an...

Page 9: ...urner tubes must reengage valve openings See illustrations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace troughs and cooking grates Correct burner to valve engagement 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and troughs 3 Remove cotter pins and c...

Page 10: ...s of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY...

Page 11: ...OL KNOB S 1 LEFT SIDE PANEL F CART T 1 RIGHT SIDE PANEL F CART U 1 CAP F ELECTRONIC MODULE V 1 ELECTRONIC MODULE W 1 LOWER BACK PANEL F CART X 1 HEAT SHIELD F TANK Y 1 FRONT BRACE W DOOR MAGNET Z 1 UPPER BACK PANEL F CART AA 1 LEFT DOOR NO HANDLE BB 2 HANDLE F DOOR CC 1 RIGHT DOOR NO HANDLE DD 1 BOTTOM SHELF EE 1 TROUGH FF 1 SIDEBURNER DRIP PAN GG 1 LEFT SIDE SHELF F S B HH 1 CONTROL PANEL F LEFT ...

Page 12: ...PARTS DIAGRAM 12 H I P Q R S UU AA BB BB U FF PP II G GG SS NN OO HH V W TT T DD QQ QQ RR RR CC R Q J K L L J M Z M J LL LL MM LL N EE X JJ KK O Y D F B C C E G A ...

Page 13: ...rews Right side panel Locking caster Bottom shelf Non lock caster Rear Front Front Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the...

Page 14: ...m of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using two 1 4 20x1 2 screws on each side Regulator hose Grill head Lower back panel 1 4 20x1 2 screw ...

Page 15: ...f illustration Note some parts omitted Front brace Upper back panel 5 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure upper holes using one 1 4 20x1 screw and fiber washer on each side Secure lower holes using one 1 4 20x1 screw on each side Note DO NOT over tighten screws and washers that come into conta...

Page 16: ... on right side shelf into side shelf brackets on right side of firebox shown B side shelf bracket B 1 4 20x3 4 Screw 8x3 8 self tapping screw Large flat washer 1 4 nut C 1 4 20x1 screw Attach front of shelf using two 8x3 8 self tapping screws and large flat washers shown D Attach rear of shelf using one 1 4 20x1 screw shown E Attach right side shelf to firebox using two 1 4 20x3 4 screws and 1 4 n...

Page 17: ...box shown B side shelf bracket B 10 24x3 8 screw 5mm flat Washer left side fascia A 1 4 20x3 4 screw 1 4 nut 5mm lock Washer C D E Attach front of shelf using two 8x3 8 self tapping screws and large flat washers shown D Attach rear of shelf using one 1 4 20x1 screw shown E Attach left side shelf to firebox using two1 4 20x3 4 screws and 1 4 nuts shown C 8x3 8 self tapping screw Large flat washer 1...

Page 18: ... fascia Align small holes on bezel with upper and lower holes on B Press sideburner control knob onto valve stem shown valve stem 8 32x3 8 4mm Lock washer screw B Note Make sure to set the Bezel with the longer slot at the top Sideburner Bezel Control Knob Valve bracket A Sideburner shelf Fascia Sideburner shelf Screws and washers removed from valve bracket First remove the two screws and lock was...

Page 19: ...re to electrode Make sure burner tube engages sideburner valve shown B Secure burner to sideburner drip pan with Wing nut shown B Burner tube Sideburner drip pan Sideburner A Burner tube Electrode Wing nut Sideburner drip pan Valve B Sideburner ignitor wire Place sideburner cooking grate onto sideburner shelf aligning grate legs with holes in shelf shown C Sideburner Grate Electrode C ...

Page 20: ... a and b from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Total 2 connections shown A ignition module Electronic Left side panel A B B C Unscrew the cap and nut from electronic ignition module Attach electronic ignition module to the cart left side panel with...

Page 21: ...s upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door pin on bottom of door Top of door PRESS 14 Left door Trough pin Trough Right door Place trough into fire box Align pins at front of trough with the holes at front of fire box ...

Page 22: ... sure tank valve is facing front of grill Secure tank with tank screw under bottom shelf Insert regulator through large hole in right side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Tank Valve Facing Front LP Tank not included Tank Screw at rear of cart CAUTION LP Tank valve must face to front of cart once tank is ...

Page 23: ...Lift back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Orifice Removal Tool provided with Kit into Firebox Burner openings and unscrew Orifices from ends of Valves Save removed Orifices and Orifice Removal Tool for converting back to LP Tank Gas These grill valves are designed to work with Natural Gas once O...

Page 24: ... fully tightening Note New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill Press Control Knob back onto Valve Stems Make adjustments to Bezels for free movement of Control Knobs Note Replace only one Bezel at a time 5 Insert Burners into Firebox Burner openings then over Valves with burner crossover port holes downward making sure Burner ...

Page 25: ... from shelf Wingnut Sideburner Grate Orifice Removal Tool Using the provided Orifice Removal Tool unscrew the Orifice from the end of the Sideburner Valve Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas No replacement Orifice is required Valve Orifice Sideburner Sideburner Conversion ...

Page 26: ...e illustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Reference illustration 6 Secure Burner to shelf with Wingnut Reference illustration 6 Place Sideburner Grate onto Sideburner pan Reference illustration 6 Valve Sideburner Natural Gas Bezel 80007894 Bezel ...

Page 27: ...e and Orifice Removal Tool for converting back to LP Tank Gas No replacement Orifice is required 10 Open Sideburner lid and remove the Sideburner Gate Beneath Sideburner shelf remove Wingnut Remove Sideburner from shelf Wingnut Sideburner Orifice Removal Tool Valve Orifice Sideburner Grate Outdoor Stove Griddle Conversion ...

Page 28: ...llustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Reference illustration 10 Secure Burner to shelf with Wingnut Reference illustration 10 Place Sideburner Grate onto Sideburner pan Reference illustration 10 Valve Sideburner Natural Gas Bezel 80007886 Bezel ...

Page 29: ...e LP Regulator Hose Assembly from Manifold Connection Save removed LP Manifold Connection for converting back to LP Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Manifold Connection Natural Gas Hose Assembly Manifold Connection 29 ...

Page 30: ...ce house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figure C With proper assembly the gas hose cannot be removed without pushing the quick disconnect sleeve back To disconnect push sleeve back and pull plug out of sleeve this automatically shuts off gas Pl...

Page 31: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard...

Page 32: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 33: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

Page 34: ...NOTES 34 ...

Page 35: ...EIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIV...

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