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  42802119 (01-09-04)

THIS UNIT IS HEAVY. DO NOT assemble without helper.

Some parts may contain sharp edges - especially as noted in 

manual. Wear protective gloves if necessary.

Read and follow all safety statements, warning, assembly 

instructions and use & care directions before attempting to 

assemble and cook.

Tools needed for

assembly:

2 Adjustable Wrenches

7/16” Open-End Wrench

Flat Screwdriver

Hammer

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill

you. It gives off carbon monoxide,

which has no odor. NEVER burn

charcoal inside homes, vehicles

or tents.

04201101

03201560 • 04201113

Smoker, BBQ and Grill

Summary of Contents for SILVER SMOKER 04201101

Page 1: ...atements warning assembly instructions and use care directions before attempting to assemble and cook Tools needed for assembly 2 Adjustable Wrenches 7 16 Open End Wrench Flat Screwdriver Hammer CARBON MONOXIDE HAZARD Burning charcoal inside can kill you It gives off carbon monoxide which has no odor NEVER burn charcoal inside homes vehicles or tents 04201101 03201560 04201113 Smoker BBQ and Grill...

Page 2: ...194 FIREBOX KIT 55700195 WOOD SHELF KIT 55700442 AXLE KIT 55700443 WHEEL KIT 55700198 LEG BRACE KIT 55700199 SMOKESTACK KIT 55700200 SHORT LEG KIT 55700201 LONG LEG KIT 55700202 SHELF BRACKET KIT 55700203 COVER PLATE KIT 55700204 DOOR LATCH KIT 55700205 LOGO PLATE KIT 55700206 8 WOOD HANDLE KIT 55700192 BUTTERFLY DAMPER KIT 42000010 HARDWARE BAG 10000074 LEG CAPS 40009916 LARGE PORCELAIN GRATE SET...

Page 3: ...A HELPER This unit is heavy and requires a second person for lifting and moving NEXT pick a suitable location to work Open the carton and slit the corners so that the carton lays flat This will give you a protective work surface during assembly TO BEGIN ASSEMBLY build two leg assemblies by sliding the long leg sections into the short leg sections Long leg section Leg brace Short leg section Slotte...

Page 4: ...elper place leg holes of remaining leg assembly over wood rack hooks and rotate leg assembly until it meets the leg braces Make sure both short legs are at one end of the rack and both long legs at the other end Attach to leg braces using 10 24x1 screws and 10 24 flange nuts Do not fully tighten screws until Step 8 is complete Wood rack Short leg Short leg Long leg Long leg ...

Page 5: ...otter pin Axle NOTE Smoker chamber door not pictured for clarity Stand the leg assembly on end wheels down Stand the smoker chamber on its solid end open end up Place leg assembly against chamber aligning holes in legs with holes in chamber Attach legs to chamber using four 1 4 20x2 screws and 1 4 20 flange nuts Insert screws from outside flange nuts inside chamber FULLY TIGHTEN ALL SCREWS AND NUT...

Page 6: ...4850 TM For models that feature the Diamond Fire ignitor accessory supplemental instructions are included with ignitor First locate the cover plate in the hardware box At the bottom right end of the TM firebox there is an opening for the Diamond Fire ignitor accessory Install the cover plate over the opening using two 8 32x1 2 screws and 8 32 lock nuts Second align the hole pattern on the firebox ...

Page 7: ...1 4 20 flange nuts as shown below Repeat to attach handle to firebox door NOTE Smoker chamber door not pictured for clarity Install grate support screws in the four rear holes and two front center holes in the smoker chamber Use six 10 24x1 screws and 10 flange nuts Smoker chamber door Handle spacer Handle ...

Page 8: ...ch shelf slats to the two outer holes in shelf brackets using two 10 24x1 screws and 10 24 flange nuts per slat DO NOT FULLY TIGHTEN SCREWS Second fully tighten hex head bolts on shelf brackets installed in previous step Third attach remaining shelf slat to brackets with two 10 24x1 screws and 10 24 flange nuts FULLY TIGHTEN ALL SHELF SLAT SCREWS Attach two outer shelf slats Do not tighten 1st Tig...

Page 9: ...ext and graphics are aligned for easy viewing If you do not have a temperature gauge install the chrome hole plug provided into temperature gauge hole in cooking chamber door If you would like to purchase the optional 3 Temperature Gauge part number 40003010 call 1 800 232 3398 Hole plug Hang grease clip from holes on bottom right side of smoker chamber A 12 oz soup or vegetable can will fit nicel...

Page 10: ...il snug against inside of door Logo plate NOTE Smoker chamber door not pictured for clarity If you wish to grill in the smoker chamber place two of the three wire fire grates into bottom of smoker chamber Place two large porcelain cooking grates into chamber resting them on the grate support screws Large porcelain cooking grate 2 Logo plate clip Wire fire grate 2 ...

Page 11: ...ate into bottom of firebox through side door Wire fire grate 1 Firebox Cooking Grate Installation for Grilling NOTE Firebox door not pictured for clarity If you wish to grill in the firebox install four 10 24x1 screws and 10 24 flange nuts as grate supports Insert small porcelain cooking grate into firebox Small porcelain cooking grate 1 ...

Page 12: ...ne Screw Qty 16 10 24x1 Machine Screw Qty 8 1 4 20x1 Hex Head Bolt Qty 2 1 4 20x3 4 Hex Head Bolt Qty 10 2 already installed 1 4 20x2 Machine Screw Qty 4 1 4 20x3 Machine Screw Qty 4 8 32x1 2 Machine Screw Qty 2 Logo Plate Clip Qty 2 Cotter Pin Qty 2 Handle Spacer Qty 4 Hole Plug Qty 1 Leg Cap Qty 2 Already installed 1 4 20 Flange Nut Qty 18 10 24 Flange Nut Qty 24 1 4 20 Hex Nut Qty 2 Already ins...

Page 13: ...moker Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush Thoroughly rinse with water and allow to air dry before using again SMOKING AND SLOW COOKING If using the Silver Smoker as a smoker or slow cooker remove the cooking grill from the firebox and build your fire on top of the fire grate in the firebox Either charcoal or wood may be used but w...

Page 14: ...e limited to non commercial usage Any returned goods must be clearly marked with a Charbroil Return Authorization Number and shipped prepaid These limited warranties do not cover normal wear and tear or damages resulting from abuse or misuse This warranty excludesincidentalorconsequentialcostduetodamagesorlossesorpropertyofanynature NOTICE Some states do not allow the exclusion or limitation of in...

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Page 16: ...For warranty service CALL TOLL FREE 1 800 232 3398 ...

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